• Title/Summary/Keyword: electrochemical hydrogen charging

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Effect of Hydrogen on Stainless Steel and Structural Steel Using Electrochemical Charging Facility (전기화학적 장입 설비를 활용한 스테인리스강 및 구조용강의 수소 영향 분석)

  • Ki-Young Sung;Jeong-Hyeon Kim;Jung-Hee Lee;Jung-Won Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_2
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    • pp.705-713
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    • 2023
  • The phenomenon of abnormal climate conditions resulting from greenhouse gas-induced global warming is increasingly prevalent. To address this challenge, global initiatives are underway to adopt environmentally friendly, zero-emission fuels. In this study, we investigate the hydrogen embrittlement characteristics of materials used for eco-friendly hydrogen storage systems. The effects of hydrogen embrittlement on austenitic stainless steels of the FCC series and structural steel of the BCC series were examined. Initially, test samples of three different steel types were prepared in 2t and 3t sizes, and hydrogen was injected into the specimens using an electrochemical method over a 24-hour period. Subsequently, a universal material testing machine (UTM) was employed to monitor changes in mechanical strength and elongation. The FCC series stainless steels exhibited a tendency for elongation to decrease, indicating low sensitivity to hydrogen. In contrast, the mechanical strength and elongation of the BCC series steel changed significantly upon hydrogen charging, posing challenges for prediction. The results of the present study are expected to serve as a fundamental database for analyzing the impact of hydrogen embrittlement on both FCC and BCC series steel materials.

A Study on Hydrogen Damage in Base Metal of API X70 (API X70강 배관 모재부의 수소 손상에 관한 연구)

  • LEE, HO JUN;YU, JONG MIN;DAO, VAN HUNG;BAE, JAE HYEON;KIM, WOO SIK;YOON, KEE BONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.3
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    • pp.284-292
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    • 2020
  • In this study, hydrogen charging was conducted for API X70 steel by the electro-chemical hydrogen charging method. Right after hydrogen was diffused from the specimen surface to the inside of the X70, the small punch tests and hydrogen concentration analysis was conducted within 5 minutes. Hydrogen was analyzed by melting the whole specimen and detect the gas after melting. Mechanical properties were measured by the small punch (SP) testing. Fracture surface and specimen surface were observed using scanning electron microscope. Three tests were repeated for study sensitivity of the SP test results under a same charging condition. It was observed that the variation of the maximum load, SP displacement at failure, hydrogen concentration as the charging period was not much in the case of X70 as the other steel such as Inconel. It can be argued that X70 base metal may have high hydrogen damage resistance and hydrogen diffusion in the base metal would not cause much embrittlement. Limitations of the SP test with 0.5 mm thickness for hydrogen damage test for X70 were discussed.

Nanoindenter Test of 680MPa Dual Phase Steel Charged with Hydrogen (수소주입시킨 680MPa DP강의 나노인덴터 시험)

  • Choi, Jong-Woon;Park, Jae-Woo;Kang, Kae-Myung
    • Journal of the Korean institute of surface engineering
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    • v.47 no.1
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    • pp.33-38
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    • 2014
  • Nanoindentater tests were conducted to conducted nanoindentation microhardness of the individual phase of ferrite and martensite of 680MPa dual-phase (DP) steel charged with hydrogen. Hydrogen was charged by electrochemical method with current densities of 150, $200mA/cm^2$ for charging times of 5, 10, 25, 50 hours, respectively. Nanoindenter test results showed that the nanoindentation microhardnesses of ferrite phase of DP steel were varied from min. 1.58 GPa to max. 2.82 GPa, and the nanoindentation microhardnesses of martensite phase varied from min. 3.19 GPa to max. 5.16 GPa with the variation of hydrogen charging conditions. It was observed that the variations of the nanoindention microhardnesses of martenstie phase were higher than those of ferrite phases. It was thought that martensite phase in the 680MPa DP steel was more sensitive than ferrite phase to hydrogen embrittlement.

Analysis of CTOD Tests on Steels for Liquefied Hydrogen Storage Systems Using Hydrogen Charging Apparatus (수소 장입 장치를 활용한 액체수소 저장시스템 강재의 CTOD 시험 분석)

  • Ki-Young Sung;Jeong-Hyeon Kim;Jung-Hee Lee;Jung-Won Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.5
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    • pp.875-884
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    • 2023
  • Hydrogen infiltration into metals has been reported to induce alterations in their mechanical properties under load. In this study, we conducted CTOD (Crack Tip Opening Displacement) tests on steel specimens designed for use in liquid hydrogen storage systems. Electrochemical hydrogen charging was performed using both FCC series austenitic stainless steel and BCC series structural steel specimens, while CTOD testing was carried out using a 500kN-class material testing machine. Results indicate a notable divergence in behavior: SS400 test samples exhibited a higher susceptibility to failure compared to austenitic stainless steel counterparts, whereas SUS 316L test samples displayed minimal changes in displacement and maximum load due to hydrogen charging. However, SEM (Scanning Electron Microscopy) analysis results presented challenges in clearly explaining the mechanical degradation phenomenon in the tested materials. This study's resultant database holds significant promise for enhancing the safety design of liquid hydrogen storage systems, providing invaluable insights into the performance of various steel alloys under the influence of hydrogen embrittlement.

Study on Hydrogen Embrittlement for API 5L X65 Steel Using Small Punch Test II : Weld Metal (소형펀치 시험을 이용한 API 5L X65 강의 수소취화에 관한 연구 II : 용접부)

  • Jang, Sang-Yup;Yoon, Kee-Bong
    • Journal of Energy Engineering
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    • v.18 no.1
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    • pp.56-62
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    • 2009
  • With weld metal of X65 steel, hydrogen was charged by electro-chemical method and mechanical behavior such as strength was measured by the small punch test. The weld metal was more sensitive to hydrogen charging than the case of base metal. The small punch (SP) strength was decreased as the hydrogen contents increased. Magnitude of strength decrease was dependent on current density, temperature, charging time. Current density and charging time have significant effect on the mechanical properties but temperature of electrolyte has limited effect. Fractured surfaces of the tested specimens were observed by SEM (scanning electron microscope). In the hydrogen charged specimens cleavage fracture were observed, which is consistent with the SP test results. Since the testing procedure for studying hydrogen embrittlement proposed in this study has shown good reproducibility of test results, the proposed method can be assumed to be a reliable test procedure. Using the electrochemical charging and the small punch test, the change of SP strength for X65 weld metal due to hydrogen embritlement could be evaluated sensitively.

Optical Hydrogen Sensor Based on Gasochromic $RuO_2{\cdot}xH_2O$ Thin Film ($RuO_2{\cdot}xH_2O$ 박막의 가스채색 현상을 이용한 수소검지 광센서)

  • Cheong, Hyeon-Sik;Jo, Hyun-Chol;Kim, Kyung-Moon
    • Transactions of the Korean hydrogen and new energy society
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    • v.16 no.1
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    • pp.9-16
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    • 2005
  • We studied the electrochromic properties of hydrated amorphous ruthenium oxide ($RuO_2{\cdot}xH_2O$) thin films using in-situ Raman spectroscopy during electrochemical charging/discharging cycles. We have found that the principal effect of hydrogen insertion into $RuO_2{\cdot}xH_2O$ is reduction of $Ru^{4+}\;to\;Ru^{3+}$, and not formation of new bonds involving hydrogen. We compared the changes in the Raman spectrum of a gasochromic $Pd/RuO_2{\cdot}xH_2O$ film as it is exposed to hydrogen gas with that of electrochemical hydrogen insertion. We tested the changes in the optical transmission of the $Pd/RuO_2{\cdot}xH_2O$ film when exposed to hydrogen gas.

Study on the Electrochemical Characteristics of a EGaIn Liquid Metal Electrode for Supercapacitor Applications (수퍼커패시터 응용을 위한 EGaIn 액체 금속 전극의 전기화학 특성 연구)

  • SO, JU-HEE;KOO, HYUNG-JUN
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.2
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    • pp.176-181
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    • 2016
  • Recent years, supercapacitors have been attracting a growing attention as an efficient energy storage, due to their long-lifetime, device reliability, simple device structure and operation mechanism and, most importantly, high power density. Along with the increasing interest in flexible/stretchable electronics, the supercapacitors with compatible mechanical properties have been also required. A eutectic gallium-indium (EGaIn) liquid metal could be a strong candidate as a soft electrode material of the supercapacitors because of its insulating surface oxide layer for electric double layer formation. Here, we report the electrochemical study on the charging/reaction process at the interface of EGaIn liquid metal and electrolyte. Numerical fitting of the charging current curves provides the capacitance of EGaIn/insulating layer/electrolyte (${\sim}38F/m^2$). This value is two orders of magnitude higher than a capacitance of a general metal electrode/electrolyte interface.

Evaluation on Hydrogen Embrittlement of 5 Types of High Strength Dual Phase Steels by Small Punch Test (소형펀치시험에 의한 5종의 고강도 DP강 수소취성 평가)

  • Choi, Jong-Un;Han, Kyung-Gu;Park, Jae-Woo;Kang, Kae-Myung
    • Journal of the Korean Institute of Gas
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    • v.18 no.5
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    • pp.40-46
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    • 2014
  • The hydrogen embrittlement degree of 5 type high strength DP steel charged with hydrogen by electrochemical method was evaluated by small punch test(SP test). After SP test, SP absorbed energy was remarkably decreased from 363 kgf-mm to 209 kgf-mm with increasing hydrogen charging time from 5hr to 50hr at DP5 specimen under the $200mA/cm^2$ current density condition. It was investigated that the decrease of hydrogen charging amount and SP absorbed energy according to the increase of current density and hydrogen charging time had a linear relationship. And it also investigated that the change of bulb height appeared by the SP test was decreased from 1.79mm to 1.59mm with the hydrogen charging conditions. It was supposed that it could be used as indicator of the evaluation of hydrogen embrittlement because of the similar trend of the formal results of SP absorbed energy. From the SEM observation of fracture area by crack in bulb, the morphology of fracture surface according to increasement of the hydrogen charging amount was varied with the cleavage mode.

Hydrogen Embrittlement of TRIP Steel Charged with Hydrogen Under Two Type Electrolytes (2종 전해질 분위기하 수소주입된 TRIP 강의 수소취성)

  • Choi, Jong-Un;Lee, Sang-Wook;Lee, Kyung-Min;Kang, Kae-Myung
    • Journal of the Korean Institute of Gas
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    • v.19 no.1
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    • pp.57-63
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    • 2015
  • The hydrogen was charged TRIP steel by electrochemical method under 0.5M $H_2SO_4$ electrolyte and 0.5M NaOH electrolyte with hydrogen charging conditions respectively. The degree of hydrogen embrittlement of TRIP steel was evaluated by using micro Vickers hardness tests. These results showed that the degree of hydrogen embrittlement in acidic electrolyte with hydrogen penetration and hydrogen diffusion through the depth of specimen was more sensitive than its alkaine electrolyte between two type electrolytes. However, it was investigated that micro Vickers hardnesses of surface in acidic electrolyte under two electrolyte were higher than those of alkaine electrolyte. It was thought that in case of hydrogen embrittlement in acid-ice electrolyte, hydrogen charging time was more effective than current density, in case of alkaine electrolyte, hydrogen current density was more effective than charaging time.

Hydrogenation and Electrochemical Characteristics of Amorphous-nanostructured Mg-based Alloys

  • Gebert, A.;Khorkounov, B.;Schultz, L.
    • Journal of Powder Materials
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    • v.13 no.5 s.58
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    • pp.327-335
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    • 2006
  • In the development of new hydrogen absorbing materials for a next generation of metal hydride electrodes for rechargeable batteries, metastable Mg-Ni-based compounds find currently special attention. Amor phous-nanocrystalline $Mg_{63}Ni_{30}Y_7$ and $Mg_{50}Ni_{30}Y_{20}$ alloys were produced by mechanical alloying and melt-spinning and characterized by means of XRD, TEM and DSC. On basis of mechanically alloyed Mg-Ni-Y powders, complex hydride electrodes were fabricated and their electrochemical behaviour in 6M KOH (pH=14,8) was investigated. The electrodes made from $Mg_{63}Ni_{30}Y_7$ powders, which were prepared under use of a SPEX shaker mill, with a major fraction of nanocrystalline phase reveal a higher electrochemical activity far hydrogen reduction and a higher maximum discharge capacity (247 mAh/g) than the electrodes from alloy powder with predominantly amorphous microstructure (216 mAh/g) obtained when using a Retsch planetary ball mill at low temperatures. Those discharge capacities are higher that those fur nanocrystalline $Mg_2Ni$ electrodes. However, the cyclic stability of those alloy powder electrodes was low. Therefore, fundamental stability studies were performed on $Mg_{63}Ni_{30}Y_7$ and $Mg_{50}Ni_{30}Y_{20}$ ribbon samples in the as-quenched state and after cathodic hydrogen charging by means of anodic and cathodic polarisation measurements. Gradual oxidation and dissolution of nickel governs the anodic behaviour before a passive state is attained. A stabilizing effect of higher fractions of yttrium in the alloy on the passivation was detected. During the cathodic hydrogen charging process the alloys exhibit a change in the surface state chemistry, i.e. an enrichment of nickel-species, causing preferential oxidation and dissolution during subsequent anodization. The effect of chemical pre-treatments in 1% HF and in $10\;mg/l\;YCl_3/1%\;H_2O_2$ solution on the surface degradation processes was investigated. A HF treatment can improve their anodic passivation behavior by inhibiting a preferential nickel oxidation-dissolution at low polarisation, whereas a $YCl_3/H_2O_2$ treatment has the opposite effect. Both pre-treatment methods lead to an enhancement of cathodically induced surface degradation processes.