• Title/Summary/Keyword: dynamic plasticity

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Prediction of Microstructure during Hot-working of AZ31 Mg Alloy (AZ31 Mg 합금의 고온 성형 시 미세조직 예측)

  • Lee, Byoung-Ho;Lee, Chong-Soo
    • Transactions of Materials Processing
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    • v.17 no.2
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    • pp.117-123
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    • 2008
  • In this study, optimum processing condition of rolled AZ31 Mg alloy was investigated by utilizing processing map and constitutive equation considering microstructure evolution(dynamic recrystallization) occurring during hot-working. A series of mechanical tests were conducted at various temperatures and strain rates to construct a processing map and to formulate the recrystallization kinetics in terms of grain size. Dynamic recrystallization(DRX) was observed to occur at a domain of $250^{\circ}C$ and 1/s(maximum dissipation-efficiency region). The effect of DRX kinetics on microstructure evolution was implemented in a commercial FEM code followed by remapping of the state variables. The volume fraction and grain size of deformed part were predicted using a modified FEM code and were compared with those of actual hot forged part. A good agreement was observed between the experimented results and predicted ones.

Yield mechanisms of stepped cantilevers subjected to a dynamically applied constant tip force

  • Wang, B.
    • Structural Engineering and Mechanics
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    • v.3 no.5
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    • pp.445-462
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    • 1995
  • Previous studies of a stepped cantilever with two straight segments under a suddenly applied constant force (a step load) applied at its tip have shown that the validity of deformation mechanisms is governed by certain geometrical restrictions. Single and double-hinge mechanisms have been proposed and it is shown in this paper that for a stepped cantilever with a stronger tip segment, i.e. $M_{0.1}$ > $M_{0.2}$, where $M_{0.1}$ and $M_{0.2}$ are the dynamic fully plastic bending moments of the tip and root segments, respectively, the family of possible yield mechanisms is expanded by introducing new double and triple-hinge mechanisms. With the aid of these mechanisms, it is shown that all initial deformations can be derived for a stepped cantilever regardless of its geometry and the magnitude of the dynamic force applied.

On the large plastic deformation of tubular beams under impact loading

  • Wang, B.
    • Structural Engineering and Mechanics
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    • v.3 no.5
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    • pp.463-474
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    • 1995
  • When a tubular cantilever beam is loaded by a dynamic force applied transversely at its tip, the strain hardening of the material tends to increase the load carrying capacity and local buckling and cross-sectional overlization occurring in the tube section tends to reduce the moment carrying capacity and results in structural softening. A theoretical model is presented in this paper to analyze the deformation of a tubular beam in a dynamic response mode. Based on a large deflection analysis, the hardening/softening M-${\kappa}$ relationship is introduced. The main interest is on the curvature development history and the deformed configuration of the beam.

Finite element simulation of traditional and earthquake resistant brick masonry building under shock loading

  • Daniel, A. Joshua;Dubey, R.N.
    • Coupled systems mechanics
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    • v.4 no.1
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    • pp.19-36
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    • 2015
  • Modelling and analysis of a brick masonry building involves uncertainties like modelling assumptions and properties of local material. Therefore, it is necessary to perform a calibration to evaluate the dynamic properties of the structure. The response of the finite element model is improved by predicting the parameter by performing linear dynamic analysis on experimental data by comparing the acceleration. Further, a nonlinear dynamic analysis was also performed comparing the roof acceleration and damage pattern of the structure obtained analytically with the test findings. The roof accelerations obtained analytically were in good agreement with experimental roof accelerations. The damage patterns observed analytically after every shock were almost similar to that of experimental observations. Damage pattern with amplification in roof acceleration exhibit the potentiality of earthquake resistant measures in brick masonry models.

Assessment of Forming Defects in Hot Backward Extruded Ti-6Al-4V Tubes using Dynamic Materials Model (동적재료모델을 활용한 열간 후방압출된 Ti-6Al-4V튜브의 성형결함 해석)

  • 염종택;심인규;박노광;홍성석;심인옥
    • Transactions of Materials Processing
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    • v.12 no.6
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    • pp.566-571
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    • 2003
  • The metal forming behavior and defect formation in Ti-6Al-4V tube during hot backward extrusion were investigated. Dynamic material model(DMM) including Ziegler's instability criterion was employed to predict the forming defects such as shear band, inner and/or surface cracks. This approach was coupled to the internal variables generated from FE analysis. The simulation results fur the backward extrusion were compared with the experimental observation. The chilling effect and friction indicated a great influence on the deformation mode of the tube and the formation of surface cracks. The formation of forming defects in the extruded tube was attributed to non-uniform distribution of strain, strain rate and temperatures in the extruded tubes for the given test conditions.

The Evolution of Dynamically Recrystallized Microstructure for SCM 440 (SCM 440 강재의 동적 재결정 조직 변화에 관한 연구)

  • 한형기;유연철
    • Transactions of Materials Processing
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    • v.10 no.1
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    • pp.35-41
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    • 2001
  • The high temperature deformation behavior of SCM 440 can be characterized by the hot torsion test in the temperature ranges of $900^{\circ}C$~$1100^{\circ}C$ and strain rate ranges of 0.05/sec~5/sec. The aim of this paper is to establish the quantitative equation of the volume fraction of dynamic recrystallization (DRX) as a function of processing variables, such as strain rate ($\varepsilon$), temperature (T), and strain ('$\varepsilon$). During hot deformation, the evolution of microstructure could be analyzed from work hardening rate ($\theta$). For the exact prediction of dynamic softening mechanism the critical strain ($\varepsilon_c$), the strain for maximum softening rate ($\varepsilon^*$ and Avrami' exponent (m') were quantitatively expressed by dimensionless parameter, Z/A, respectively. The transformation-effective strain-temperature curve for DRX could be composed. It was found that the calculated results were agreed with the experimental data for the steel at any deformation conditions.

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Comparison of Forming Limit Diagram to Prove Improved Formability of High-speed Forming Acquired Experimentally and Theoretically (고속 성형의 성형성 향상 입증을 위한 실험 및 이론적 성형한계선도 획득 및 비교)

  • M. S. Kim;Y. H. Jang;J. Kim
    • Transactions of Materials Processing
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    • v.33 no.2
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    • pp.87-95
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    • 2024
  • The current study aims to prove that high-speed forming has better formability than conventional low-speed forming. Experimentally, the quasi-static forming limit diagram was obtained by Nakajima test, and the dynamic forming limit diagram was measured by electrohydraulic forming. For the experiments, the LS-DYNA was used to create the optimal specimen for electrohydraulic forming. The strain measurement was performed using the ARGUS, and comparison of the forming limit diagrams confirmed that EHF showed better formability than quasi-static forming. Theoretically, the Marciniak-Kuczynski model was used to calculate the theoretical forming limit. Swift hardening function and Cowper Symonds model were applied to predict the forming limits in quasi-static and dynamic status numerically.

Introduction of Efficient FE-analysis Method Using Virtual Equivalent Projected Model (VEPM) for Metallic Sandwich Plates with Pyramidal Truss Cores (가상등가투영형상을 이용하여 피라미드형 트러스 코어를 구비한 금속샌드위치 판재의 효율적 해석기법 제안)

  • Seong, D.Y.;Jung, C.G.;Shim, D.S.;Yang, D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.262-265
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    • 2007
  • Metallic sandwich plates constructed of two face sheets and low relative density cores have lightweight characteristics and various static and dynamic load bearing functions. To predict the formability and performance of these structured materials, a computationally efficient FE-analysis method incorporating virtual equivalent projected model has been newly introduced for analysis of metallic sandwich plates. Two dimensional models using the projected shapes of 3D structures have the same equivalent elastic-plastic properties with original geometries including anisotropic stiffness, yield strength and linear hardening function. The projected shapes and virtual properties of the virtual equivalent projected model have been estimated analytically with the same equivalent properties and face buckling strength of 3D pyramidal truss core.

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High Temperature Deformation Behavior and Formability of Zr-Cu-Al-Ni Bulk Metallic Glass (Zr 계 비정질 합금의 고온 변형거동과 성형성 예측)

  • Jun, H.J.;Lee, K.S.;Chang, Y.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.123-126
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    • 2007
  • Deformation behavior of $Zr_{55}Cu_{30}Al_{10}Ni_5$ (at. %) bulk metallic glass (BMG) fabricated by suction casting method has been investigated at elevated temperatures in this study. The BMG was first verified to have an amorphous structure thru X-ray diffraction (XRD) and differential scanning calorimetry (DSC). A series of compression tests has consequently been performed in supercooled liquid temperature region to investigate the high temperature deformation behavior. A transition from Newtonian to non-Newtonian flow appeared to take place depending upon both the strain rate and test temperature. A processing map based on a dynamic materials model has been constructed to estimate a feasible forming condition for this BMG alloy.

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Cam Profile Design for Precision Positioning (정밀위치결정을 위한 캠 형상 설계)

  • 이종호;이종길;김병희;전병희
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.204-209
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    • 2003
  • Cam mechanisms are one of the most popular devices for generating intermittent motion and are widely used in many areas. Also, as being interested in research of precision field, cam mechanism is required high accuracy and continuity, In. In this paper, the cam mechanism of filament automatic assembly machine design for precision motion is proposed. The modelling of a cam mechanism, cam profile functions, and the design of the cam considering the precision positioning of the cam mechanism is studied. And, simulation of designed cam mechanism had been carried out dynamic analysis.

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