• 제목/요약/키워드: ductile material

검색결과 365건 처리시간 0.031초

컴팩트 인장 시편을 이용한 연성 재료의 불안정 균열 성장에 관한 연구 (Crack Growth Instability for Ductile Material Using the Compact Tension Specimen)

  • 이홍서;김희송
    • 대한기계학회논문집
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    • 제13권5호
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    • pp.928-937
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    • 1989
  • 본 연구에서는 Shih등이 제안한 찢어짐 계수인 T$_{\delta}$의 불안정 파괴 매개 변수로서의 적용 가능성을 컴팩트 인장 시편(compact tension specimen dlgk CTS로 칭함)을 사용하여 검토한다. 이를 위하여 시험기에 스프링을 부착하여 시편에 불안정 파괴 실험을 수행한다. 재료의 불안정성을 판정하는 찢어짐 계수를 구하기 위해서는 CTOD-정항 곡선을 결정해야 한다. CTOD는 하중선 변위를 측정하여 CTOD- 하중선 변위 관계식으로 평가한다.한다.

가스배관의 재질등급 및 충격에너지에 따른 연속연성파괴 거동분석 (Dynamic Ductile Fracture Analysis of Natural Gas Pipelines on the Basis of Material Grade and Charpy V-Notch Impact Energy)

  • 정효태;최병학;이영진;이정화;홍기용;백종현;김우식
    • 한국가스학회지
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    • 제16권5호
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    • pp.35-40
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    • 2012
  • 가스배관 종류 및 사용 환경에 따른 거시적 파괴거동 평가해석을 위하여 1) 가스배관의 특성 및 환경에 따른 파괴거동 변화의 컴퓨터해석과 2) Battelle Two-Curve Method를 이용한 연속연성파괴거동 평가해석을 수행하였다. 새로운 사용환경의 가스와 오일의 배관계획이 진행되면서, 개선된 성능, 신뢰성, 그리고 경제성을 위한 재료가 요구되고 있다. 여기서 제시되는 연속연성파괴 해석은 높은 배관압력, 큰 배관직경과 같은 배관 특성의 변화와 천연가스와 같이 다양한 성분을 함유하는 가스, 수소가스, 액화 이산화탄소 등과 같이 다양한 수송매체의 변화를 수용하기 위한 배관시스템에서 고려하여야 할 중요한 기술요소이다.

Ultrasonic characterization of exhumed cast iron water pipes

  • Groves, Paul;Cascante, Giovanni;Knight, Mark
    • Smart Structures and Systems
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    • 제7권4호
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    • pp.241-262
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    • 2011
  • Cast iron pipe has been used as a water distribution technology in North America since the early nineteenth century. The first cast iron pipes were made of grey cast iron which was succeeded by ductile iron as a pipe material in the 1940s. These different iron alloys have significantly different microstructures which give rise to distinct mechanical properties. Insight into the non-destructive structural condition assessment of aging pipes can be advantageous in developing mitigation strategies for pipe failures. This paper examines the relationship between the small-strain and large-strain properties of exhumed cast iron water pipes. Nondestructive and destructive testing programs were performed on eight pipes varying in age from 40 to 130 years. The experimental program included microstructure evaluation and ultrasonic, tensile, and flexural testing. New applications of frequency domain analysis techniques including Fourier and wavelet transforms of ultrasonic pulse velocity measurements are presented. A low correlation between wave propagation and large-strain measurements was observed. However, the wave velocities were consistently different between ductile and grey cast iron pipes (14% to 18% difference); the ductile iron pipes showed the smaller variation in wave velocities. Thus, the variation of elastic properties for ductile iron was not enough to define a linear correlation because all the measurements were practically concentrated in single cluster of points. The cross-sectional areas of the specimens tested varied as a result of minor manufacturing defects and levels of corrosion. These variations affect the large strain testing results; but, surface defects have limited effect on wave velocities and may also contribute to the low correlations observed. Lamb waves are typically not considered in the evaluation of ultrasonic pulse velocity. However, Lamb waves were found to contribute significantly to the frequency content of the ultrasonic signals possibly resulting in the poor correlations observed. Therefore, correlations between wave velocities and large strain properties obtained using specimens manufactured in the laboratory must be used with caution in the condition assessment of aged water pipes especially for grey cast iron pipes.

ESTIMATION OF DUCTILE FRACTURE BEHAVIOR INCORPORATING MATERIAL ANISOTROPY

  • Choi, Shin-Beom;Lee, Dock-Jin;Jeong, Jae-Uk;Chang, Yoon-Suk;Kim, Min-Chul;Lee, Bong-Sang
    • Nuclear Engineering and Technology
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    • 제44권7호
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    • pp.791-798
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    • 2012
  • Since standardized fracture test specimens cannot be easily extracted from in-service components, several alternative fracture toughness test methods have been proposed to characterize the deformation and fracture resistance of materials. One of the more promising alternatives is the local approach employing the SP(Small Punch) testing technique. However, this process has several limitations such as a lack of anisotropic yield potential and tediousness in the damage parameter calibration process. The present paper investigates estimation of ductile fracture resistance(J-R) curve by FE(Finite Element) analyses using an anisotropic damage model and enhanced calibration procedure. In this context, specific tensile tests to quantify plastic strain ratios were carried out and SP test data were obtained from the previous research. Also, damage parameters constituting the Gurson-Tvergaard-Needleman model in conjunction with Hill's 48 yield criterion were calibrated for a typical nuclear reactor material through a genetic algorithm. Finally, the J-R curve of a standard compact tension specimen was predicted by further detailed FE analyses employing the calibrated damage parameters. It showed a lower fracture resistance of the specimen material than that based on the isotropic yield criterion. Therefore, a more realistic J-R curve of a reactor material can be obtained effectively from the proposed methodology by taking into account a reduced load-carrying capacity due to anisotropy.

마이크로 역학과 레올로지 제어에 의한 고인성 섬유복합재료 ECC(Engineered Cementitious Composite)의 다양한 타설 공정 구현 (Facilitation of the Diverse Processing of High Ductile ECC (Engineered Cementitious Composite) Based on Micromechanics and Rheological Control)

  • 김윤용;김정수
    • 한국농공학회논문집
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    • 제47권5호
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    • pp.27-39
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    • 2005
  • In the recent design of high ductile fiber-reinforced ECC (engineered cementitious composite), optimizing both processing and mechanical properties for specific applications is critical. This study presents an innovative method to develop new class ECCs, which possess the different fluid properties to facilitate diverse types of processing (i.e., self-consolidating or shotcrete processing) while maintaining ductile hardened properties. In the material design concept, we employ a parallel control of fresh and hardened properties by using micromechanics and cement rheology. Control of colloidal interaction between the particles is regarded as a key factor to allow the performance of the specific processing. To determine how to control the particle interactions and the viscosity of cement suspension, we first introduce two chemical admixtures including a highly charged polyelectrolyte and a non-ionic polymer. Optimized mixing steps and dosages we, then, obtained within the solid concentration predetermined based on micromechanical principle. Test results indicate that the rheological properties altered by this approach were revealed to be highly effective in obtaining the desired function of the fresh ECC, allowing us to readily achieve hardened properties, represented by pseudo strain-hardening behavior in uniaxial tension.

Ultra-low cycle fatigue tests of Class 1 H-shaped steel beams under cyclic pure bending

  • Zhao, Xianzhong;Tian, Yafeng;Jia, Liang-Jiu;Zhang, Tao
    • Steel and Composite Structures
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    • 제26권4호
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    • pp.439-452
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    • 2018
  • This paper presents experimental and numerical study on buckling behaviors and hysteretic performance of Class 1 H-shaped steel beam subjected to cyclic pure bending within the scope of ultra-low cycle fatigue (ULCF). A loading device was designed to achieve the pure bending loading condition and 4 H-shaped specimens with a small width-to-thickness ratio were tested under 4 different loading histories. The emphasis of this work is on the impacts induced by local buckling and subsequent ductile fracture. The experimental and numerical results indicate that the specimen failure is mainly induced by elasto-plastic local buckling, and is closely correlated with the plastic straining history. Compared with monotonic loading, the elasto-plastic local buckling can occur at a much smaller displacement amplitude due to a number of preceding plastic reversals with relative small strain amplitudes, which is mainly correlated with decreasing tangent modulus of the material under cyclic straining. Ductile fracture is found to be a secondary factor leading to deterioration of the load-carrying capacity. In addition, a new ULCF life evaluation method is proposed for the specimens using the concept of energy decomposition, where the cumulative plastic energy is classified into two categories as isotropic hardening and kinematic hardening correlated. A linear correlation between the two energies is found and formulated, which compares well with the experimental results.

Plastic Deformation Capacity of Steel Beam-to-Column Connection under Long-duration Earthquake

  • Yamada, Satoshi;Jiao, Yu;Narihara, Hiroyuki;Yasuda, Satoshi;Hasegawa, Takashi
    • 국제초고층학회논문집
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    • 제3권3호
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    • pp.231-241
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    • 2014
  • Ductile fracture is one of the most common failure modes of steel beam-to-column connections in moment resisting frames. Most proposed evaluation methods of the plastic deformation capacity of a beam until ductile fracture are based on steel beam tests, where the material's yield strength/ratio, the beam's moment gradient, and loading history are the most important parameters. It is impossible and unpractical to cover all these parameters in real tests. Therefore, a new attempt to evaluate a beam's plastic deformation capacity through analysis is introduced in this paper. Another important issue is about the loading histories. Recent years, the effect on the structural component under long-duration ground motion has drawn great attentions. Steel beams tends to experience a large number of loading cycles with small amplitudes during long-duration earthquakes. However, current research often focuses on the beam's behavior under standard incremental loading protocols recommended by respective countries. In this paper, the plastic deformation capacity of steel beams subjected to long duration ground motions was evaluated through analytical methodology.

Structural Integrity Evaluation for Interference-fit Flywheels in Reactor Coolant Pumps of Nuclear Power Plants

  • Park June-soo;Song Ha-cheol;Yoon Ki-seok;Choi Taek-sang;Park Jai-hak
    • Journal of Mechanical Science and Technology
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    • 제19권11호
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    • pp.1988-1997
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    • 2005
  • This study is concerned with structural integrity evaluations for the interference-fit flywheels in reactor coolant pumps (RCPs) of nuclear power plants. Stresses in the flywheel due to the shrinkage loads and centrifugal loads at the RCP normal operation speed, design overspeed and joint-release speed are obtained using the finite element method (FEM), where release of the deformation-controlled stresses as a result of structural interactions during rotation is considered. Fracture mechanics evaluations for a series of cracks assumed to exist in the flywheel are conducted, considering ductile (fatigue) and non-ductile fracture, and stress intensity factors are obtained for the cracks using the finite element alternating method (FEAM). From analysis results, it is found that fatigue crack growth rates calculated are negligible for smaller cracks. Meanwhile, the material resistance to non-ductile fracture in terms of the critical stress intensity factor (K$_{IC}$) and the nil-ductility transition reference temperature (RT$_{NDT}$) are governing factors for larger cracks.

아라미드계 섬유 보강을 통한 RC기둥의 연성과 강도 증진에 대한 실험 연구 (Experimental Study of Ductility and Strength Enhancement for RC Columns Retrofitted with Several Types of Aramid Reinforcements)

  • 이가윤;이동영;박민수;이기학
    • 한국지진공학회논문집
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    • 제27권4호
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    • pp.171-180
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    • 2023
  • This study proposed a seismic reinforcement of RC columns with non-seismic details, a fiber reinforcement method of aramid sheets and MLCP (high elasticity aromatic polyester fiber material) with different characteristics, and 4 full-size column specimens and conducted experiments. The results show that a non-seismic specimen (RC-Orig) rapidly lost its load-bearing capacity after reaching the maximum load, and shear failure occurred. The RC column reinforced with three types of aramid did not show an apparent increase in strength compared to the unreinforced specimen but showed a ductile behavior supporting the load while receiving a lateral displacement at least 1.57 to 1.95 times higher than the unreinforced specimen. The fracture mode of the specimen, according to the application of lateral load, also changed from shear to ductile fracture through aramid-based reinforcement. In addition, when examining the energy dissipation ability of the reinforced specimens, a ductile behavior dissipating seismic energy performed 4 times greater and more stably than the existing specimens.

A new metallic energy dissipation system for steel frame based on negative Poisson's ratio structures

  • Milad Masoodi;Ahmad Ganjali;Hamidreza Irani;Aboozar Mirzakhani
    • Structural Engineering and Mechanics
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    • 제89권1호
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    • pp.93-102
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    • 2024
  • Using negative Poisson's ratio materials, an innovative metallic-yielding damper is introduced for the first time in this study. Through the use of ABAQUS commercial software, a nonlinear finite element analysis is conducted to determine the performance of the proposed system. Mild steel plates with elliptical holes are used for these types of dampers, which dissipate energy through an inelastic deformation of the constitutive material. To assess the capability of the proposed damper, nonlinear quasi-static finite element analyses have been conducted on the damper with a variety of geometric parameters. According to the results, the proposed system is ductile and has a high capacity to dissipate energy. The proposed auxetic damper has a specific energy absorption of 910.8 J/kg and a ductility of 33.6. Therefore, this damper can dissipate a large amount of earthquake input energy without buckling by increasing the buckling load of the brace with its ductile behavior. In addition, it was found that by incorporating auxetic dampers in the steel frame, the frame was made harder, stronger, and ductile and its energy absorption increased by 300%.