• 제목/요약/키워드: ductile material

검색결과 365건 처리시간 0.023초

절인반경차이에 따른 연질재료의 정밀가공 특성 연구 (A Study on the Precision Cutting Characteristics for Different Cutting Edge Radii in Ductile Material)

  • 권용기
    • 한국생산제조학회지
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    • 제9권1호
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    • pp.75-80
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    • 2000
  • This paper deals with the precision cutting characteristics of mono-crystal diamonds poly-crystal diamonds and tungsten carbide tool on ductile material. The cutting tests were carried out under various uncut chip areas and 20${\mu}{\textrm}{m}$ depth of engagement. The machinability in precision machining was discussed from the viewpoints of the normal cutting forces and the surface roughness of the workpiece. As the feed rate decreases the normal force difference for cutting edge radii appears to large. In various cutting edge radii the surface roughness difference when cut the copper which is ductile material than the aluminium alloy is large. As the same cutting condition the hardness value on cut surface with the diamond tool appears to be smaller than that of the tungsten carbide tool.

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금형주조 구상흑연주철의 칠 형성 경향에 미치는 화학조성 및 열처리의 영향 (Effects of Alloying Elements and Heat-Treatment on the Tendency of Chill Formation of Ductile Cast Iron Produced by Metal Mold Cast)

  • 김석원;박진성;김기곤
    • 한국주조공학회지
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    • 제27권1호
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    • pp.24-30
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    • 2007
  • The effects of C, Si and RE additions on the tendency of chill formation of ductile cast iron obtained from metal mold casting were investigated. In case of metal mold cast, the ductile cast iron with 2.5%Si had pearlitic matrix, and specimens with 2.9%Si had bull's eye type regardless of C contents. As-cast specimen with a large amount of fine graphites could be obtained by adding 0.2% RE. Normalizing process was necessary to remove carbide and form a large amount of spheroidal graphites for the as-cast specimens. Good mechanical properties could be obtained by heat-treatment of as-cast specimens with pearlitic matrix. Normalizing the specimens with RE caused the reduction in mechanical properties.

FRP-연성재 적층복합체로 보강된 도시철도 개착식 터널 기둥의 내진보강효과 (Seismic Retrofit Effect for Column of Subway Tunnel Reinforced by FRP-Ductile Material Layered Composites)

  • 김두기;고성혁;김진영
    • 한국구조물진단유지관리공학회 논문집
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    • 제14권6호
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    • pp.85-92
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    • 2010
  • 최근 국내에서도 지진의 발생 가능성이 증가하는 추세이며 교량 및 터널 등의 시설물에 대한 지진과 같은 예상하지 못한 작용하중에 대한 안전성을 강화하고 있다. 특히, 1988년 이전 건설된 도시철도 시설물의 대부분은 내진설계가 반영되지 않아 지진하중에 대해 취약할 수 있으므로, 내진안전성에 대한 검토와 보강이 요구되고 있다. 이 연구에서는 도시철도 개착식 터널의 내진성능 향상을 도모하고자, 구조적 취약부분인 내측 기둥에 내진보강을 위한 새로운 FRP-연성재 적층복합체를 제안하였다. 적층조건에 따른 FRP-연성재 적층복합체에 대한 실험을 통해 재료물성치를 산출하여, 이를 근간으로 수치모델을 작성하였다. 수치해석을 통해 제안된 보강재로 보강된 RC기둥의 내진성능이 증대됨을 알 수 있었다. 또한 섬유보강재의 적층조건 (연성재의 종류, FRP 적층수, 섬유배향각)에 따라 성능 향상의 차이가 있는 것을 확인할 수 있었다.

고성능 다층 PVC pipe의 물성 (Physical Properties of High Performance Multilayered PVC Pipe)

  • 신용진;양경승;김성현
    • 공업화학
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    • 제10권5호
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    • pp.711-717
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    • 1999
  • 다층구조 고분자 재료의 비결정성 영역에서의 파괴 역학 변형과정을 통하여 ductile 및 brittle층을 동시에 함유하는 다층 구조 가공물을 이용하여 단층 구조물과의 물성을 비교, 조사하였다. 그 결과 거의 유사한 유리 전이온도($T_g$) 및 동일한 dimension에서 다층 구조물의 충격강도가 단일층 구조물보다 현격히 높게 나타났으며, toughness는 약 2배 이상 향상됨을 알 수 있었다. 이것은 ductile층과 brittle층의 두께 비에는 임계값이 있으며, 그 이하에서는 brittle한 재료이더라도 ductile하게 나타날 수 있다는 toughening 원리가 본 실험의 측정 속도 영역 및 온도 범위에서 적용되고 있음을 의미한다. 또한 고속 균열이 진행하는 경우의 운동 응력(kinetic stress wave) 효과를 해석하기 위하여 충격파동 중첩의 원리(superposition principle of impact pulse)를 도입하였다. 그 결과 다층 구조물의 최종 toughness 향상은 ductile/brittle 비율의 최적설계에 있음을 알 수 있었다.

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연성파괴기준을 이용한 허브홀 확장과정에서의 파단 예측 (Prediction of fracture in Hub-hole Expansion Process Using Ductile fracture Criteria)

  • 고윤기;이종섭;허훈;김홍기;박성호
    • 소성∙가공
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    • 제14권7호
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    • pp.601-606
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    • 2005
  • A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed for finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio are compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

Out-of-plane ductile failure of notch: Evaluation of Equivalent Material Concept

  • Torabi, A.R.;Saboori, Behnam;Kamjoo, M.R.
    • Structural Engineering and Mechanics
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    • 제75권5호
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    • pp.559-569
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    • 2020
  • In the present study, the fracture toughness of U-shaped notches made of aluminum alloy Al7075-T6 under combined tension/out-of-plane shear loading conditions (mixed mode I/III) is studied by theoretical and experimental methods. In the experimental part, U-notched test samples are loaded using a previously developed fixture under mixed mode I/III loading and their load-carrying capacity (LCC) is measured. Then, due to the presence of considerable plasticity in the notch vicinity at crack initiation instance, using the Equivalent Material Concept (EMC) and with the help of the point stress (PS) and mean stress (MS) brittle failure criteria, the LCC of the tested samples is predicted theoretically. The EMC equates a ductile material with a virtual brittle material in order to avoid performing elastic-plastic analysis. Because of the very good match between the EMC-PS and EMC-MS combined criteria with the experimental results, the use of the combination of the criteria with EMC is recommended for designing U-notched aluminum plates in engineering structures. Meanwhile, because of nearly the same accuracy of the two criteria and the simplicity of the PS criterion relations, the use of EMC-PS failure model in design of notched Al7075-T6 components is superior to the EMC-MS criterion.

Evaluation of the seismic performance of off-centre bracing system with ductile element in steel frames

  • Bazzaz, Mohammad;Kheyroddin, Ali;Kafi, Mohammad Ali;Andalib, Zahra
    • Steel and Composite Structures
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    • 제12권5호
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    • pp.445-464
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    • 2012
  • In order to evaluate the dynamic behavior of passive energy dissipation system, two steps need to be considered for prediction of structural response in the presence of ductile element in an off-centre bracing system. The first is a detailed analysis of the proposed ductile element and the second is the effect of this ductile element on an off-centre bracing system. The use of ductile bracing system is expanding in steel structures in order to increase the force reduction factor. Therefore, regarding the nonlinear behavior of steel material used in an off-centre bracing systems and using ductile element in OBS bracing systems, the seismic evaluation of the mentioned systems seems to be necessary. This paper aims to study linear and nonlinear behavior of steel frames with off-centre bracing system and ductile element, in order to get the best position of these bracing elements. To achieve this purpose, the modeling has been done with ANSYS software. The optimum eccentricity has been obtained by modeling three steel frames with different eccentricities and evaluating the results of them. The analytical results showed that the model OBS-C with 0.3 eccentricities has higher performance among the models.

섬유강화플라스틱과 연성재 적층복합체로 구성된 내진성능보강재의 개발 (Development of Seismic Performance Evaluation Reinforcement by FRP and Ductile Material Layered Composites)

  • 장준호;장광석;김기홍;주치홍
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.1486-1491
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    • 2010
  • 최근 국내에서도 지진의 발생 가능성이 증가하는 추세이며 교량, 터널 등과 같은 공공이용시설의 안전에 대한 우려도 증가하고 있다. 특히 1988년 이전 건설된 도시철도 시설물의 대부분은 내진설계가 반영되지 않아 내진안전성에 대한 검토와 보강이 요구되고 있다. 최근 가장 많이 연구되는 내진보강법인 섬유보강공법은 섬유의 특성은 우수하나 내진구조물의 취약점인 취성적이라는 것이 단점이다. 본 연구에서는 도시철도 개착식 터널의 내진성능 향상을 도모하기 위하여 FRP에 연성재료인 스틸과 알루미늄을 적층하여 새로운 FRP-연성재 적층 복합체를 제안하였다. FRP-연성재 적층 복합체의 인장 시험결과, 알루미늄 연성재를 사용한 경우 기존의 FRP 보강재보다 최대강도는 비슷하였으나 최대변형률이 증가하였다. 본 연구에서 제안한 FRP-알루미늄의 적층복합체는 연성이 요구되는 도시철도 개착식 터널에 적용할 경우 내진성능 향상에 효과적일 것으로 판단된다.

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열화에 따른 파괴인성치의 연성-취성 천이거동 평가 (Evaluation of the Ductile-Brittle Transition Behavior of fracture Toughness by Material Degradation)

  • 석창성;김형익;김상필
    • 한국정밀공학회지
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    • 제20권5호
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    • pp.140-147
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    • 2003
  • As the huge energy transfer systems like as nuclear power plant and steam power plant are operated for a long time at a high temperature, mechanical properties are changed and ductile-brittle transition temperature is raised by degradation. So it is required to estimate degradation in order to assess the safety, remaining life and further operation parameters. The sub-sized specimen test method using surveillance specimen was developed for evaluating the integrity of metallic components. In this study, we would like to present the evaluation technique of the ductile-brittle transition temperature by the sub-sized specimen test. The four classes of the thermally aged 1Cr-1Mo-0.25V specimens were prepared using an artificially accelerated aging method. The tensile test and fracture toughness test were performed. The results of the fracture toughness tests using the sub-sized specimens were compared with the evaluation technique of the ductile-brittle transition temperature.