• Title/Summary/Keyword: ductile element

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Design of Hexagonal Fitting Nut Preform Considering a Ductile Fracture (연성파괴를 고려한 6각 피팅 너트 예비성형체 설계)

  • 김동환;이정민;김병민
    • Transactions of Materials Processing
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    • v.13 no.4
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    • pp.359-364
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    • 2004
  • In the multi-stage former, a manufacture of hexagonal fitting nut was generated in a defective products about 70∼80% in the industry field. Products generated in defects manufactured to be a machining about 60%. Additional process increased a product cost and decreased a product rate. Therefore, it is important to predict and design a preform reducing defective products in the early stage of process design. So in the study Defects for manufacturing hexagonal fitting nut verified a cause through the finite element simulation. To reduce a defective generation. a preform designed and a designed preform verified through the finite element simulation. In conclusion, a generated defects when a hexagonal fitting nut manufactured should reduce if a round dimension of preform reduced and a part of opposition angle distributed in plenty a volume.

The Effects of Molybdenum and Nickel Addition on Impact Toughness of Austempered Ductile Cast Iron (오스템퍼 구상흑연주철의 충격인성에 미치는 Mo 및 Ni의 영향)

  • Park, Yoon-Woo;Chang, Hyun-Ku
    • Journal of Korea Foundry Society
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    • v.8 no.4
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    • pp.459-466
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    • 1988
  • This study was carried out in the austempering temperature and time after Ni, Mo addition in purpose of modification of impact toughness of austempered ductile irons. Addition of alloy element and austempering treatment of $900^{\circ}C$ 60 minutes followed by $300^{\circ}C$, $350^{\circ}C$ and $400^{\circ}C$ for 60 minutes, in this case impact value was increased by ideal mixed structure. But impact value was decreased when holing time is 120minutes, this is attributed to segregation and carbide precipitation from high carbon austenite. Highest impact value was obtained by $350^{\circ}C$ (Mo-addition) and $400^{\circ}C$ (Ni-addition). This phenomena was caused by presence of remained austenite. At all austempering temperature,, Ni-added specimen showed higher impact values than that of Mo-added specimen. And hardness property was affected by austempering temperature and holding time rather than amounts of alloying element.

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The Characteristics of Ductile Cast Iron Heat-treated by $CO_2$Laser (구상흑연주철의 $CO_2$레이저 표면경화 특성)

  • 정원기;전병철;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.998-1002
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    • 1997
  • This study has been performed to predict beam absorption with analysis of temperature field by using a FEM in co /sab 2/ laser hardening and to invesrigate into some effects of power density and travel speed of laser beam on the microstructure and hardness of ductile cast iron treated by laser surface hardening technique. Optical micrograph has shown that large martensite and small amount of retained austenite appear in inside hardened zone. Hardness measurement has revealed that the range of maximum hardness value is Hv=415 .+-. 10. The power density increases and the travel speed decreases, the depth of hardened zone increases due to increase of input power density.

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Fracture Behavior of a Ductile Layer Sandwiched by Stiff Substrates;Finite Element Analysis (강성모재에 끼워진 얇은 연성층의 파괴거동;유한요소해석)

  • Kim, Dong-Hak;Gang, Gi-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.2078-2086
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    • 1999
  • Fracture behaviors of an interface crack in a ductile layer sandwiched by rigid substrates are analyzed by finite element method. Several fracture mechanisms and the corresponding criteria are examined. And the crack growth behavior and fracture toughness are predicted. As the results, various crack growth procedures such as the crack jump to the other interface on the opposite side, the creation of a new crack far from the initial crack front, and the asymmetric relation of fracture toughness vs. mode mixity ($J_c$-$\Phi$) can be successfully explained.

Evaluation of Fracture Damage Analysis System Using Image Processing (화상처리법에 의한 연성균열의 손상해석시스템 개발)

  • 표창률
    • Journal of the Korean Society of Safety
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    • v.11 no.2
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    • pp.25-32
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    • 1996
  • This paper describes an experimental study of growing ductile crack-tip behaviors by means of computer image processing technique and finite element method. Here, the displacement field near a crack-tip is first measured by the computer image processing technique. Combined with the finite element technique, strain and stress fields are evaluated from the measured displacement. Then, crack-tip parameters such as J-integral are evaluated using the obtained displacement, strain and stress fields. The present technique Is applied to a growing crack problem of tensile CT specimen made of 304 stainless steel. The ductile crack growth behaviors accompanied by unloading are discussed in detail through the comparison between the experimental and the theoretical results.

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Design procedure for seismic retrofit of RC beam-column joint using single diagonal haunch

  • Zabihi, Alireza;Tsang, Hing-Ho;Gad, Emad F.;Wilson, John L.
    • Structural Engineering and Mechanics
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    • v.71 no.4
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    • pp.341-350
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    • 2019
  • Exterior beam-column joint is typically the weakest link in a limited-ductile reinforced concrete (RC) frame structure. The use of diagonal haunch element has been considered as a desirable seismic retrofit option for reducing the seismic demand at the joint. Previous research globally has focused on implementing double haunches, while the use of single haunch element as a less-invasive and more architecturally favorable retrofit option has not been investigated. In this paper, the key formulations and a design procedure for the single haunch system for retrofitting RC exterior beam-column joint are developed. An application of the proposed design procedure is then illustrated through a case study.

Prediction of fracture in hub-hole expansion process using new ductile fracture criterion (새로운 연성파괴기준을 이용한 허브홀 확장과정에서의 파단 예측)

  • Ko Y. K.;Lee J. S.;Kim H. K.;Park S. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.163-166
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    • 2005
  • A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. The hub-hole expansion process is different from conventional forming processes or hole flanging processes from the view-point of its deformation mode and forming of a thick plate. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed fur finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio is compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

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Seismic behavior and failure modes of non-ductile three-story reinforced concrete structure: A numerical investigation

  • Hidayat, Banu A.;Hu, Hsuan-Teh;Hsiao, Fu-Pei;Han, Ay Lie;Sosa, Lisha;Chan, Li-Yin;Haryanto, Yanuar
    • Computers and Concrete
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    • v.27 no.5
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    • pp.457-472
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    • 2021
  • Reinforced concrete (RC) buildings in Taiwan have suffered failure from strong earthquakes, which was magnified by the non-ductile detailing frames. Inadequate reinforcement as a consequence of the design philosophy prior to the introduction of current standards resulted in severe damage in the column and beam-column joint (BCJ). This study establishes a finite element analysis (FEA) of the non-ductile detailing RC column, BCJ, and three-story building that was previously tested through a tri-axial shaking table test. The results were then validated to laboratory specimens having the exact same dimensions and properties. FEA simulation integrates the concrete damage plasticity model and the elastic-perfectly plastic model for steel. The load-displacement responses of the column and BCJ specimens obtained from FEA were in a reasonable agreement with the experimental curves. The resulting initial stiffness and maximum base shear were found to be a close approximation to the experimental results. Also, the findings of a dynamic analysis of the three-story building showed that the time-history data of acceleration and displacement correlated well with the shaking table test results. This indicates the FEA implementation can be effectively used to predict the RC frame performance and failure mode under seismic loads.

Development of an Aluminum Liner using Multi-drawing and Ironing Processes based on the Ductile Fracture Criterion (연성파괴에 기반한 다단 디프드로잉 및 아이어닝 공정에 의한 알루미늄 라이너 개발)

  • Yun, Y.W.;Kang, S.H.;Yun, C.K.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.403-407
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    • 2009
  • In this work, finite element investigations were carried out to manufacture a seamless aluminum liner without crack generation using four-stage deep drawing followed by two-stage ironing process. In order to predict the crack generation during the liner manufacturing process, the Normalize Cockroft-Latham(NCL) which is one of ductile fracture criteria was adopted. In addition, the tensile tests were carried out to obtain the critical value of NCL by comparing the experimental and FE simulation results. From this, various case studies based on FE simulation were carried to obtain the optimum die designs which can prevent the crack generation during ironing processes. Finally, the aluminum liner was successfully made using obtained die designs so that requirements were met in terms of thickness and height of the liner.

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Evaluation of Ductile Fracture Characteristics Based on Local Approach (국부접근법에 입각한 연성재료의 파괴특성 평가)

  • Lee, Tae-Rin;Chang, Yoon-Suk;Choi, Jae-Boong;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.49-54
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    • 2004
  • Several cell models, so-called local approach, have been proposed as engineering approaches to numerically simulate ductile fracture characteristics. In this paper, two- and three-dimensional finite element analyses incorporating both modified GTN and Rousselier models were carried out. Smooth and notched bars and CT25 specimens were assessed for StE460 and DIN22NiMoCr37 materials which were quoted from previous researches. Micro-mechanical parameters used in the assessment were established by fitting the numerical results with the experiments, and J-R curves derived from the simulations were found to be in good agreement with the corresponding experimental results.

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