• Title/Summary/Keyword: ductile cast iron

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A Study on the Transformation Behaviors of a Multi-phase (Ferrite-Bainite-Martensite) in Ductile Cast Iron (구상흑연주철(球狀黑鉛鑄鐵)의 3상혼합조직(相混合組織)의 변태거동(變態擧動)에 관(關)한 연구(硏究))

  • Kim, Sug-Won;Kim, Dong-Keun;Yo, Seon-Kyung
    • Journal of Korea Foundry Society
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    • v.11 no.5
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    • pp.406-413
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    • 1991
  • Ductile cast iron(DCI) with a multi-phase(ferrite-bainite-martensite) structures was produced by various special heat treatment. Intercritical heat treatment(I. C.), intermediate heat treatment(I. M.) and step quenching(S. Q.) were used to strengthen and toughen the fracture initiation sites such as graphite-marix interfaces and eutectic cell boundaries in DCI. The purpose of this study was to investigate of DCI by the special heat treatment. (I. C., I. M., and S. Q.) At a result, bainite nucleation rate at higher temperature was higher than that of at lower temperature, and shapes of bainite and martensite became bar /spheroidal type with increase of isothermal transformation time.

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Effect of Copper and Heat Treatment on the Fracture Toughness of Ductile Cast Iron (구상흑연주철의 파괴특성에 미치는 Cu 및 열처리의 영향)

  • Kim, Won-Yong;Ra, Tae-Youb;Kang, In-Chan;Kwak, Chang-Sub
    • Journal of Korea Foundry Society
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    • v.13 no.6
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    • pp.555-562
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    • 1993
  • A study was investgated the relationship between fracture characteristics and microstructure changes according to Cu addition and heat treatment methods on the ductile cast iron. According to increment of Cu addition pearlite volume fraction was increased due to the deffect of anti-ferritizing of Cu. At the case of austempering heat treatment, fracture toughness of Cu contained specimen was decreased. The reason for the results seems to be responsible for decrement of plastic zone size at the crack tip. It was observed that the excellent fracture toughness can be obtained at the condition of normalizing and the specimen was not contained Cu. Under the such conditions, fractographs is composed of dimple pattern and fracture toughness 71.6MPa $\sqrt{m}$, tensile strength determined as the value of 961.6MPa, respectively.

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High Temperature Properties of Vanadium and Molybdenum Added High Silicon Ductile Iron (바나듐과 몰리브덴이 첨가된 고규소 구상흑연주철의 고온특성)

  • Park, Heung-Il;Jeong, Hae-Yong
    • Journal of Korea Foundry Society
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    • v.27 no.5
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    • pp.203-208
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    • 2007
  • The high temperature properties of vanadium and molybdenum added high silicon ductile iron, so called V-Mo-Si ductile iron, were investigated. The (V,Mo) complex carbides and Mo carbides precipitated at the cellular boundaries of the as-cast specimens. The microhardness of the (V,Mo) carbides were in the range of 553-619, while that of the Mo carbides in the range of 341-390. The thermo-mechanical tests were carried out with a Gleeble system at 700 and $800^{\circ}C$ under vacuum condition. The tensile strengths of the specimen tested at $700^{\circ}C$ with the dynamic deformation rate of 50 mm/sec and those with the static deformation rate of 0.15 mm/sec were 235.7 and 115.3 MPa, while the reduction in area were 23.7 and 22.4%, respectively. At the high dynamic deformation rates, the tensile strength was steeply increased due to promoting the brittle fracture of pearlite in the matrix of the specimens. But the changes of the reduction in area with the deformation rates on the same specimens were negligible. The weight gain of the V-Mo-Si specimens oxidized in the air atmosphere for 6 hours at 800 and $900^{\circ}C$ were 1.1 and 4.1.%, respectively. The cross-sectional microstructure of oxidized specimens consisted of the porous external scale layer grown outside from the original surface, the dense internal scale layer grown into the original surface, the decarburized ferrite layer between the internal scale and the matrix of base metal. The (V,Mo) carbides and Mo carbides formed in the matrix of as-cast specimen did not decompose during oxidation at 900 for 24 hours in air atmosphere.

Effects of Mold Variable and Main Alloying Element on the Mechanical Properties of Ductile Cast Iron Poured into Shell Stack Mold (쉘 적층 주조 구상흑연주철의 기계적 성질에 미치는 주형 변수 및 주 합금 원소의 영향)

  • Kim, Hyo-Min;Kwon, Min-Young;Chun, Byung-Chul;Kwon, Do-Young;Kim, Gi-Yeob;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.40 no.2
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    • pp.25-33
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    • 2020
  • The effects of mold variable and main alloying element on the mechanical properties of ductile cast iron poured into shell stack mold were investigated. The strength and hardness of with the smaller cross-section of the diameter of 6.25mm were higher than those of 12.50mm. On the other hand, the elongation of the former was lower than that of the latter. The strength and hardness of the specimens obtained from the center layer in the 5-story stack mold were the lowest and those for other specimens were increased with increased distance from the center. The elongation of those were the highest of all. The strength and hardness of the specimens obtained from the center layer were decreased the elongation was increased with the increased number of layers. The strength and hardness were increased and the elongation was decreased roughly with the increased amounts of reaidual magnesium and carbon content added, respectively. The strength and hardness were increased and the elongation was decreased roughly with the increased amounts of silicon content added to 2.45wt% and rather decreased with that to 2.85wt%. The effect of silicon content showed the opposite tendency to those of residual magnesium and carbon content.

Simulation of Extremely Low Cycle Fatigue Fracture in Ductile Cast Iron (구상흑연주철 극저사이클 피로파괴의 시뮬레이션 구현)

  • Kim, Min-Gun;Lim, Bok-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1573-1580
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    • 2006
  • In this study, fatigue tests were carried out under push-pull loading condition using spheroidal graphite cast iron in order to clarify the internal fatigue fracture mechanism in an extremely low cycle fatigue regime. It is found that a successive observation of internal fatigue damage it is found that the fracture processes go through three stages, that is, the generation, growth and coalescence of microvoids originated from debonding of graphite-matrix interface. It is also found that the crack which is initiated from the void propagates by coalescence of neighboring cracks and the fatigue crack growth rate can be expressed in form of the Manson-Coffin rule type. In this paper, quantitative analyses of fatigue properties for realization of simulation about fatigue life evaluation are also presented.

Synergistic Effect of Molybdate and Monoethanolamine on Corrosion Inhibition of Ductile Cast Iron in Tap Water

  • Kim, K.T.;Chang, H.Y.;Lim, B.T.;Park, H.B.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.16 no.1
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    • pp.31-37
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    • 2017
  • A synergistic effect was observed in the combination of nitrite and ethanolamines. Ethanolamine is one of the representative organic corrosion inhibitors and can be categorized as adsorption type. However, nitrosamines can form when amines mix with sodium nitrite. Since nitrosamine is a carcinogen, the co-addition of nitrite and ethanolamine will be not practical, and thus, a non-toxic combination of inhibitors shall be needed. In order to maximize the effect of monoethanolamine, we focused on the addition of molybdate. Molybdate has been used to alternate the addition of chromate, but it showed insufficient oxidizing power relative to corrosion inhibitors. This work evaluated the synergistic effect of the co-addition of molybdate and monoethanolamine, and its corrosion mechanism was elucidated. A high concentration of molybdate or monoethanolamine was needed to inhibit the corrosion of ductile cast iron in tap water, but in the case of the co-addition of molybdate and monoethanolamine, a synergistic effect was observed. This synergistic effect could be attributed to the molybdate that partly oxidizes the metallic surface and the monoethanolamine that is simultaneously adsorbed on the graphite surface. This adsorbed layer then acts as the barrier layer that mitigates galvanic corrosion between the graphite and the matrix.

Effect of Austempering Factors and Mn Addition on Mechanical Properties of ADI (오스템퍼링 조건과 Mn의 양이 ADI의 기계적 성질에 미치는 영향)

  • Suh, Kwan-Soo;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.12 no.5
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    • pp.390-396
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    • 1992
  • In this study, we investigated effect of austempering factors and Mn addition on mechanical properties of ADI with ferrite-bainite matrix by pearlite-bainite transformation treatment. Ductile cast iron specimens containing various of Mn were austenitized at 875$^{\circ}C$ for 350 sec or 925$^{\circ}C$ for 160 sec and then austempered at 300$^{\circ}C$ or 400$^{\circ}C$ for the various periods(5 to 30 min). Manganese increased pearlite volume fraction in as cast ductile cast iron. The obtained results are as follows ; 1) In austenitizing, hardness of sepecimens austenitized at 875$^{\circ}C$ for 350 sec was higher than that of 925$^{\circ}C$ for 160 sec. 2) In effect of austempering temperature, tensile strength and handness of specimens austempered at 300$^{\circ}C$ was higher than that of 400$^{\circ}C$. However, elongation had reverse tendency. 3) Increasing austempering time decreased hardness due to the increment of bainite and retained austenite fractions. However, toughness are increased.

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