• Title/Summary/Keyword: drill design

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Optimization of Flow Path of Drill Bit Using CFD Simulation (CFD를 이용한 굴착용 천공드릴비트의 유로 최적화에 관한 연구)

  • Song, Chang-Heon;Kwon, Ki-Beom;Park, Jin-Young;Shin, Dae-Young;Cho, Jung-Woo
    • Tunnel and Underground Space
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    • v.22 no.4
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    • pp.257-265
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    • 2012
  • In this study, a series of CFD (Computational Fluid Dynamics) simulations carried out to evaluate the optimum design model of the internal flow path of drill bit. The Star-CCM+ code was adopted to simulate the multi-phase discharge flow of rock particles and flushing air during a drilling process. The input parameters for the flow simulation of rock particles and air were obtained from the in-situ drilling test results. After the three design factors were determined, the experimental design method (Taguchi method) was utilized to evaluate the optimum value of each factor.

Drilling Characteristics and Modeling of Diamond Core Drilling Processes (다이아몬드 코어드릴 공정의 구멍가공 특성과 모델링)

  • Yoon, Kwan-Woo;Chung, Sung-Chong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.95-103
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    • 2008
  • Diamond core drills are applied to drill difficult-to-cut materials. This paper proposes basic understanding of ceramic drilling mechanics and characteristics of main factors affecting tool life, tool wear, cutting force, and chipping thickness. In contrast to conventional drilling, the core drilling process make deep grooves on the workpiece. One difficulty of it is the evacuation of chips from the drilled groove. As the drilling depth increases, an increased amount of chips tend to cluster together and clog the groove. Eventually severe wear develops and diamond grits are separated from the drill body. To relieve the clogging problem and to evacuate chips from the groove easily, the helical drilling process is applied for the core drilling process. To analyze drilling characteristics and derive optimal drilling conditions, tool life, tool wear, cutting force, and chipping thickness are quantified through the monitoring system and the Taguchi method. Mathematical models for the tool life and chipping thickness are derived from the response surface method. Optimal drilling database has been constructed through the experimental models.

Parametric Study for Hole Machining in Natural Fiber Composites (천연섬유 복합재료의 홀 가공을 위한 파라메트릭 연구)

  • Lee, Dong-Woo;Oh, Jung-Suck;Song, Jung-Il
    • Composites Research
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    • v.30 no.1
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    • pp.35-40
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    • 2017
  • In this study, natural fiber composites including flax fiber reinforcement was manufactured. It was tried to find optimum design of drill and machining factor for minimizing the damage during hole machining in natural fiber composites. Taguchi optimization was used for minimizing the number of experiments and evaluation of the effect of machining factor during hole machining in natural fiber composites. The experimental results indicate that the newly designed drill distributes cutting resistance well and minimizes surface roughness and produces fine surfaces. Developed new drill has been dispersed in the cutting resistance during processing, it was possible to obtain the smooth hole surface. Also, it was found that optimal rotational speed and feed rate of drill for hole machining.

Effect of Seeding Density and Seeding Methods on the Dry Matter Yield of Barnyard Millet

  • Lee, Bae Hun;Yang, Seung Hak;Oh, Mirae;Choi, Ki Choon;Park, Hyung Soo
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.41 no.3
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    • pp.205-209
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    • 2021
  • Barnyard millet (Echinochloa esculenta) can be processed through soiling, hay, and silage, depending on the weather conditions during harvesting. However, research on barnyard millet is insufficient, and standards for cultivar, seeding density, and fertilizers have not been established. This study was conducted to examine the effects of seeding density and seeding methods on dry matter yields. For this, we used the early-maturing (Shirohie millet) variety of the barnyard millet. The experimental design included different seeding density (10 kg/ha, 15 kg/ha, 20 kg/ha (standard seeding density), 25 kg/ha and 30 kg/ha), and different methods of seeding (drill seeding and broadcast seeding). The seeding date was May 13, 2021, and the harvest date was July 13, 2021. Harvesting was carried out when the heading reached 40 %. Lodging occurred at 5, 9 and 7 at 20, 25 and 30 kg/ha densities in the broadcast seeding, but not in the drill seeding. With decreasing density of seeding, tillage number showed an increasing trend in both drill seeding and broadcast seeding (p>0.05). The plant heights were comparable in both drill seeding and broadcast seeding (p>0.05). The heading stage of barnyard millet was checked July 7 for drill seeding, and, on July 8 for broadcast seeding. It took 62 days, i.e., till July 13 for the heading to reach 40 % of the output. The dry matter yield of barnyard millet was significantly higher at the seeding density of 30 kg/ha, for both the methods of seeding (p<0.05). There was no difference in the chemical composition of grain, based on the seeding method and seeding density. However, as the seeding density increased, the CP, NDF, ADF, and TDN contents increased in both drill seeding and broadcast seeding. We found that, the dry matter content was the highest at the seeding density of 30 kg/ha for both the methods of seeding, but this was only 1.3 times higher than that of 10 kg/ha. Considering the seed price and labor force involved in seeding, it is advisable to have a seeding density of 15-20 kg/ha.

Design and Structural Analysis of PCB Multi-Axis Drill M/C (PCB 다축드릴머신의 구조해석 및 설계)

  • Lee Jong-Sun;Lim Jin-Sub
    • Proceedings of the KAIS Fall Conference
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    • 2005.05a
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    • pp.79-82
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    • 2005
  • 본 논문에서는 PCB의 제작 공정에 있어 기준구멍을 가공하기 위한 다축드릴머신의 PCB와 드릴날 간의 충돌시험을 구하여 설계에 반영한다. 이는 PCB 가공을 대량생산에 적합하고 정확성을 높이기 위해 PCB용 다축드릴 머신을 설계함에 있어 해석결과를 이용하여 안전성확보와 제작단가를 절감할 수 있다.

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Performance of the Drills with Deburring Inserts (디버링 기구를 내장한 드릴의 성능에 관한 연구)

  • ;;Kiha Lee;D.A.Dornfeld
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.740-744
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    • 2002
  • This paper describes the design and development of drills with deburring inserts. The drills can be used to drill holes and deburr the edges of the drilled holes simultaneously. The drills incorporate deburring inserts within the shank. The insert consists of a fixing base, a cantilever spring and a cutting tip. The stiffness of the cantilever spring and the details of the cutting tip play a central role for the successful deburring performance. The deburring performance is also governed by the conditions of the drilling burr best described by the burr control chart suggested by Dornfeld. With careful burr control, successful deburring is obtained by the drills with deburring inserts.

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Performance improve in the fast type Line Center by the structure analysis of bed (베드의 구조해석을 통한 고속형 Line Center의 성능 개선)

  • 강수현;정선환;최성대;최인돈;이우혁
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.475-478
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    • 2001
  • This study is to examine the safety by analizing the hardness of bed and the characteristic of vibration to improve basic efficiency of machine-tool of drill-cell which is a high line center. The mistake of existing design was shown through the analysis of 3-D and structure. The purpose of this study is to prevent from a problem which may happen after this and to produce more reliable machine-tool by carrying out and finding out an adequate countermeasure for bed at the cutting position.

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