• Title/Summary/Keyword: drawing test

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Identification of the Bulk Behavior of Coatings by Nanoindentation Test and FE-Simulation and Its Application to Forming Analysis of the Coated Steel Sheet (나노인덴테이션 시험과 유한요소해석을 이용한 자동차 도금 강판의 도금층 체적 거동결정 및 성형해석 적용)

  • Lee, Jung-Min;Lee, Kyoung-Su;Ko, Dae-Cheol;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.11 s.254
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    • pp.1425-1432
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    • 2006
  • Coating layers on a coated sheet steel frequently affect distributions of strain rate of sheets and deteriorate the frictional characteristics between sheets and tools in sheet metal forming. Thus, it is important to identify the deformation behavior of these coatings to ensure the success of the sheet forming operation. In this study, the technique using nano-indentation test, FE-simulation and Artificial Neural Network(ANN) were proposed to determine the power law stress-strain behavior of coating layer and the power law behavior of extracted coating layers was examined using FE-simulation of drawing and nano-indentation process. Also, deep drawing test was performed to estimate the formability and frictional characteristic of coated sheet, which was calculated using the linear relationship between drawing force and blank holding force obtained from the deep drawing test. FE-simulations of the drawing process were respectively carried out for single-behavior FE-model having one stress-strain behavior and for layer-behavior FE-model which consist of coating and substrate separately. The results of simulations showed that layer-behavior model can predict drawing forces with more accuracy in comparison with single-behavior model. Also, mean friction coefficients used in FE-simulation signify the value that can occur maximum drawing force in a drawing test.

Formability Evaluation of Coated Steel Sheet and Uncoated Steel Sheet with Consideration of Friction Characteristics (마찰특성을 고려한 도금강판 및 무도금강판의 성형성 평가)

  • Lee K.S.;Lee J.M.;Kim B.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.251-252
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    • 2006
  • Tensile and anisotropy test were performed to evaluate the mechanical properties of coated and uncoated steel. These results were used to predict the deference of formability between two sheets. Cup-drawing test was performed to verify formability of two sheets. Also, Cup-drawing test could predict the coefficient of friction and the forming limit. Finite Element Method of cup-drawing was performed to assess the deference between two sheets considering frictional characteristics. This result was compared with the former results.

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The Effects of Combined Complex Exercise with Abdominal Drawing-in Maneuver on Expiratory Abdominal Muscles Activation and Forced Pulmonary Function for Post Stroke Patients (복합운동과 복부 끌어당김 조정 훈련의 병행이 뇌졸중 환자의 호기 시 복부근육 활성도 및 노력성 폐기능에 미치는 영향)

  • Yun, Jeung-Hyun;Kim, Tae-Soo;Lee, Byung-Ki
    • Journal of the Korean Society of Physical Medicine
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    • v.8 no.4
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    • pp.513-523
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    • 2013
  • PURPOSE: The purpose of this study was to investigate characteristics of the forced pulmonary function test effect and abdominal muscles activation by combined complex exercise with abdominal drawing-in maneuver training of chronic stroke patients. METHODS: 14 post stroke patients(10 males and 4 females) involved voluntary this study and we divided two groups into CEG(complex exercise group) and CEAG (complex exercise and abdominal drawing-in maneuver group).(n=7, per goup). Each groups implicated the 2 times, 30minute exercises for 6 weeks a day. The CEAG performed the complex exercise 15 minutes and 15 minutes of abdominal drawing-in maneuver. For data analysis, the mean and standard deviation were estimated; non-parametric independent t-test was carried out. RESULTS: According to the study, in the combined complex exercise with abdominal drawing-in maneuver group, FVC and activation of transversus abdominis/internal oblique were statistically significant difference compared to the complex exercise group. CONCLUSION: These results indicate that the combined complex with abdominal drawing-in maneuver was efficient in enhancing abdominal muscles activation and pulmonary function of chronic stroke patients.

Effect of Drawing Rate on the Corrosion Behavior of Al Alloy Tubes for Automotive Cooling System (인발률에 따른 자동차 냉각 배관용 Al 합금의 부식 특성에 관한 연구)

  • Park, Byung-Joon;Kim, Jung-Gu;Ahn, Seung-Ho;Kwak, Dong-Ho;Sohn, Hyun-Soo
    • Korean Journal of Metals and Materials
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    • v.46 no.8
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    • pp.489-494
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    • 2008
  • The effect of drawing rate on the electrochemical properties of 3003 Al alloys in 5 wt.% NaCl solution was investigated by electrochemical techniques (potentiodynamic polarization test, potentiostatic polarization test, electrochemical impedance spectroscopy (EIS)) and surface analyses (OM, SEM, EDS). Four kinds of automotive pipe materials were prepared (raw material, drawing rate = 5, 10, 15%). As the drawing rate of Al alloy tube increased, the pitting corrosion resistance increased due to the enrichment of Al oxides on the surface.

Experimental Determination of the Optimum Blank Shape in Rectangular Cup Drawing (사각 컵 드로잉 공정에서의 최적 블랭크 형상 결정)

  • 배원병;허병우;김호윤;이영석
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.68-71
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    • 1998
  • Rectangular deep drawing process is widely used in sheet metal forming. But there are various defects such as earring, wrinkling, tearing, etc. In order to avoid the defects, an optimum blank shape is required. But it has not been generalized to determine the optimum blank shape because deep drawing processes are involved in complex process parameters. So, it is very necessary to do research systematically about determining the optimum blank shape of deep drawing process. In this study a rectangular cup drawing test has been carried out to determine the optimum blank shape for various stainless steel sheets. From the test, a new blank model, which has no earring, is proposed.

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Experimental Determination of the Optimum Blank Shape in Rectangular Cup Drawing

  • Bae, Won-Byong;Kim, Ho-Yoon;Hwang, Bum-Chul
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.5-8
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    • 2003
  • The rectangular deep drawing process is widely used in sheet metal forming, but there are various associated defects, such as earing, wrinkling, tearing, etc. In order to avoid such defects, an optimum blank shape is required. Such an optimum blank shape cannot be generalized because deep drawing processes are involved in complex process parameters. So, it is necessary to do systematic research to determine the optimum blank shape for the deep drawing process. In this study, a rectangular cup drawing test has been carried out to determine the optimum blank shape for various stainless steel sheets. From the test, a new blank model, which has no earing, is propsed.

A Study on the Experimental Evaluation of the Forming Limit and Deep-Drawability of Sheet Metals (금속판재의 성형한계 및 디프드로잉 성형성의 실험적 평가에 관한 연구)

  • Rim, Jae-Kyu;Lee, Sang-Ho;Kim, Hyung-Jong
    • Journal of Industrial Technology
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    • v.19
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    • pp.67-74
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    • 1999
  • The mechanical properties including forming limit and deep-drawability of commercially-used sheet metals were experimentally estimated in this study. Uniaxial tensile test to obtain basic mechanical properties was carried out, followed by limiting dome height (LDH) test and forming limit diagram (FLD) test to quantitatively evaluate the sheet-formability. Deep drawing and reverse drawing tests were also performed to find out the critical values of the blank holding force and the gap between the die and the blank holder which enabled the deep drawing and reverse drawing of a successful cop without any wrinkle or fracture. The thickness of the cup wall along the rolling-, transeverse- and $45^{\circ}$-directions was measured and compared with one another. And the punch force-stroke curve and the critical punch force expected from the theory coincided with the experimental result very well for mild steel while not for aluminium alloy.

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The Influence of Time to Draw Students' Mental Models and Students' Field Dependence-Independence in Drawing in Relation to Learning with Multiple Representations (다중 표상 학습에 적용한 그리기에서 학생들의 정신 모형을 그리는 시기 및 장의존성.장독립성에 따른 효과)

  • Kang, Hun-Sik;Kwack, Jin-Ha;Noh, Tae-Hee
    • Journal of The Korean Association For Science Education
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    • v.26 no.2
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    • pp.191-199
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    • 2006
  • This study investigated the influence of time to draw students' mental models and students' field dependence-independence on learning the particulate nature of matter with multiple representations. Seventh graders (N=295) at two middle schools were assigned to control, after-drawing, and before-drawing groups. The students learned "Boyle's Law" and "Charles's Law" for two class periods. Results revealed that the scores of a test on conceptual understanding for the two drawing groups were significantly higher than those for the control group. However, there was no significant interaction between the instruction and students' field dependence-independence in the scores of the test on conceptual understanding. In 'novelty' on a situational interest test, field independent students in the two drawing groups scored significantly higher than those in the control group. The scores for field independent students in each group were similar, while field dependent students in the before-drawing group scored lower than those in the control and after-drawing groups in 'attention demand' on the situational interest test. It was found that most students positively perceived after-drawing or before-drawing, but field independent students in the before-drawing group were more apprehensive about the activities than those in the after-drawing group.

Design and manufacturing of progressive die for Test Work (테스트워크 순차이송금형 설계 및 제작)

  • Kim, Young-Cheon;Sim, Eung-Chul;Lee, Hyun-Sang;Hong, Yong-Soo;Chung, Wan-Jin
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.17-23
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    • 2012
  • In April 2010, the die and mould grand prix for university student was held in Osaka as a special event of Inter Mold Japan. The students from Korea, China, and Japan participated to demonstrate the design and manufacturing skill of die and mould. Based on the given product drawing of Test Work, progressive die should be designed and manufactured. Also, production of Test Work should be carried out. This study had been conducted to participate in the grand prix and to learn practical knowledge and experience from real die design and making. Test Work is made of SPCC and includes piercing, blanking, deep drawing and burring. From the analysis of product drawing, process planning and die design was carried out. Progressive die for Test Work was manufactured using CNC milling, grinding, wire-cutting and polishing. The production was successfully completed using mechanical press and product showed very good accuracy satisfying all dimensional tolerances.

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Numerical Study of Square Cup Deep Drawing Accounting for Biaxial Tensile Property (판재의 이축인장 특성을 고려한 사각컵 딥드로잉 성형해석)

  • Ahn, D.C.;Kim, K.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.213-214
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    • 2009
  • Recently the use of ferritic stainless steels for automotive exhaust system has been increased dramatically. A detailed knowledge of material behavior of ferritic stainless steel is important for successful manufacturing of exhaust systems. To achieve this goal, numerical study of square cup deep drawing for ferritic stainless steel sheet, type 409L was conducted with Yld2000-24. Uniaxial tensile test and hydraulic bulge test were performed to characterize plastic material behavior. Finite element simulation of square cup deep drawing was performed successfully.

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