• 제목/요약/키워드: drawing strain

검색결과 220건 처리시간 0.021초

가공경화를 이용한 고강도 Al 6056 볼트의 생산 공정설계 (Manufacturing Process Design of High Strength Al 6056 Bolts by Strain Hardening Effect)

  • 박종수;김유빈;김승우;김하성;안규희;박정섭;강종훈
    • 소성∙가공
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    • 제30권4호
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    • pp.165-171
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    • 2021
  • This study was conducted on the manufacturing method of high-strength aluminum bolts. We obtained the displacement-load information by tensile test of the Al 6056 raw material and the T6 heat-treated material and calculated the precise flow stress and fracture limit using repetitive finite element analysis for before and after heat treatment. We designed a multi-stage forging process for T6 heat-treated material, and calculated that the accumulated damage value does not exceed fracture limits by finite element method. We produced the prototype forgings without any harmful defects such as cracks and folding occurring. Bolts made of T6 heat treated material show 9.6%higher tensile strength than T6 heat treated material after wire drawing.

일축 하중을 받는 PET 재활용 폴리머콘크리트의 응력-변형률 모델의 제안 (A Proposal of Stress-Strain Relations Model for Recycled-PET Polymer Concrete under Uniaxial Stress)

  • 조병완;문린곤;박승국
    • 콘크리트학회논문집
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    • 제16권6호
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    • pp.767-776
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    • 2004
  • 폴리머콘크리트는 시멘트 콘크리트에 비해 강도와 내구성에 탁월한 성능을 가지고 있기 때문에 건설현장에서도 다양한 용도로 개발되어 널리 사용되고 있다. 그러나 폴리머콘크리트는 그 결합재로 쓰이는 수지의 비용이 높아 경제적인 면에서는 다소 불리하여 기존의 수지를 대체할 수 있는 결합재에 관한 연구가 진행되고 있다. PET를 재활용한 폴리머콘크리트는 산업폐기물을 재활용하여 경제적인 건설 신소재를 개발할 수 있어 그 영역이 점차 확대 될 것으로 전망된다. 본 연구에서는 프리캐스트 제품 및 구조부재로의 응용과 자원 재활용을 목적으로 PET 재생 불포화 폴리에스터수지를 이용하여 고강도의 폴리머콘크리트를 제조하고 이에 대한 응력-변형률 거동 특성을 파악하여 실험결과와 이론적 근거를 바탕으로 PET 재활용 폴리머콘크리트의 응력-변형률 곡선의 모델식을 얻고자 하였다. 실험 결과 수지 사용량의 증가에 따라 최대 응력과 최대 변형률이 함께 증가하였으나 증가폭에 한계가 있는 것으로 나타났으며 응력-변형률 곡선의 기울기는 상온보다는 고온양생이 더 크게 나타났다. 실란의 첨가는 강도증진의 효과뿐만 아니라 최대하중 이후의 압축 연화거동에 효과적인 것으로 나타났다. 또한 위와 같은 응력-변형률 거동 특성을 통하여 PET 재활용 폴리머콘크리트 응력-변형률 곡선의 수정 모델식을 제안하였으며 PET 재활용 폴리머콘크리트의 특성을 정확히 예측하였다.

공간체험을 통한 긴장.이완의 현상 (Tense and relax Pheomenon of spatial Experience)

  • 김정애
    • 한국실내디자인학회논문집
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    • 제16호
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    • pp.106-115
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    • 1998
  • Latest modernism shows general idea of phenomenal space through nature of place motility and experience sinceded from standard form and it has general idea of space. therefore this study presents the tension and the relaxation as a method looking for spatal change and value that in spatial experience. For the analysis of work the Conference Pavillon of Tadoa Ando in the furniture company in Vitra Fire Station of Zaha Hidid is analyzed in spatial experence. As the result the result the systematic straight mixture that has a superrimotion with long retangle which the space acts independently and is shown in the drawing of absolutism is formed and collapses theregularity of construction form by decomposition annexation mixing collision and ambivalence. The spatial experiance in this unstable form changes the grade of rank of space by opposite phenomenon by the change of spatial flowing the disorted and vague space that is occurred by superrimotion which has no direction and change of lirht and place and consolidates dynamic strain makes possible to construct against the gravity. And it also creates experienced space thatis reaxed with maintenance of organization of unity harmony, and stsbility.

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오스테나이트계 AISI304 스테인레스강판의 프레스 성형특성 (Press Formability of Austenitic AISI304 Stainless Steel)

  • 남재복;류도열;김영석
    • 소성∙가공
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    • 제3권1호
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    • pp.38-50
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    • 1994
  • Fundamental deformation mechanism and plastic behavior of AISI304 austenitic stainless steel were investigated to evaluate press formability. Local and uniform deformation capacity of AISI304 steel were compared to those of ferritic AISI430 steel and Al killed low carbon steel. Nine kinds of austenitic stainless steels having different austenite stabilities were made in laboratory scale to examine the transformation behavior in various deformation mode and variation of mechanical properties. Deformation path and strain distributions along edge corner of commercial sink die were illustrated and effect of austenite stability on press forming of sink die was clarified with experiments using square cup drawing tools.

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이단성형속도에 따른 AZ31판재 온간 성형성 변화 (Warm Formability Variation of AZ31 Sheet by Double Stage Forming Velocity)

  • 김흥규;김종덕;허영무
    • 소성∙가공
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    • 제18권2호
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    • pp.112-115
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    • 2009
  • Press forming of magnesium alloy sheet is conducted at elevated temperatures to improve the press formability due to its low formability at room temperature. At elevated temperatures, magnesium alloy sheet formability is known to be very sensitive to the strain rate. In this paper, warm deep drawing tests of magnesium alloy AZ31 sheet was conducted under double forming velocity as well as single forming velocity to examine the formability change by forming velocity profile. The observed formability improvement by double forming velocity was analyzed by using the finite element analysis.

직접미분 설계민감도 해석을 이용한 박판금속성형 공정변수 최적화 (II) -공정 변수 최적화- (Optimum Design of the Process Parameter in Sheet Metal Forming with Design Sensitivity Analysis using the Direct Differentiation Approach (II) -Optimum Process Design-)

  • 김세호;허훈
    • 대한기계학회논문집A
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    • 제26권11호
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    • pp.2262-2269
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    • 2002
  • Process optimization is carried out to determine process parameters which satisfy the given design requirement and constraint conditions in sheet metal forming processes. Sensitivity -based-approach is utilized for the optimum searching of process parameters in sheet metal forming precesses. The scheme incorporates an elasto-plastic finite element method with shell elements . Sensitivities of state variables are calculated from the direct differentiation of the governing equation for the finite element analysis. The algorithm developed is applied to design of the variablc blank holding force in deep drawing processes. Results show that determination of process parameters is well performed to control the major strain for preventing fracture by tearing or to decrease the amount of springback for improving the shape accuracy. Results demonstrate that design of process parameters with the present approach is applicable to real sheet metal forming processes.

아몰퍼스 판재 성형의 스프링 백에 관한 연구 (A Study on Spring Back in Sheet Forming of Amorphous Alloys)

  • 윤상헌;이용신
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1757-1760
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    • 2005
  • This paper is concerned with spring back after sheet forming of bulk amorphous alloys in the super cooled liquid state. The temperature-dependence and strain-rate dependence of Newtonian/non-Newtonian viscosities as well as the stress overshoot/undershoot behavior of amorphous alloys are reflected in the thermo-mechanical Finite Element simulations. Hemispherical deep drawing operations are simulated for various forming conditions such as punch velocity, die corner radius, friction, blank holder force, clearance and initial forming temperature. Here, spring back by an instantaneous elastic unloading was followed by thermal deformation during cooling and two modes of spring backs are examined in detail. It could be concluded that the superior sheet formability of an amorphous alloy can be obtained by taking the proper forming conditions for loading/unloading.

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딥드로잉 판넬의 단면성형 해석을 위한 유한요소법/기하학힘평형법에 관한 연구 (A Study on the FEM/GEM for Sectional Analysis of Deep Drawing Panels)

  • 김종필;금영덕;이종문
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.212-217
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    • 1993
  • A 2-dimensional FEM/GEM program was developed for analyzing forming processes of an arbitrarily shaped draw-die, in which plane strain condition is assumed and linear line elements are employed. FEM formulation adopted a new algorithm for solving force equilibrium as well as non-penetration condition simultaneously. For the case of numerical divergence at nearly final forming stages and the initial guess in Newton-Raphson iterations, geometric force equilibrium method(GEM) is also introduced. The developed program was tested with the simulation of stamping processes of automotive bonnet inner pannel in order to verify the usefulness and validity of FEM/GEM formulation.

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박판성형공정의 유한요소해석을 위한 드로우비드 전문모델 개발(2부: 모델링) (Development of Drawbead Expert Models for Finite Element Analysis of Sheet Metal Forming Processes(Part 2:Modeling))

  • 금영탁;이재우
    • 소성∙가공
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    • 제7권1호
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    • pp.12-22
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    • 1998
  • An expert drawbead model is developed for the finite element analysis of stamping processes. The expert model calculates drawbead restraining forces and bead-exit thinnings with the forming condi-tions and drawbead size. The drawbead restraining forces and bead-exit thinnings of a circular draw-bead and stepped drawbead are computed by mathematical models and corrected by the multiple lin-ear regression method based on experimental measurements. The squared drawbead preventing the sheet from drawing-in inside die cavity is assumed to have a very huge drawbead restraining force and no pre-strain just after drawbead. The combined beads are considered as a combination of basic draw-beads such as circular a drawbead stepped drawbead and squared drawbead so that the drawbead restraining forces and bead-exit thinnigs are basically sum of those of basic drawbeads.

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변형률 의존성 연성파괴이론과 유한요소법에 의한 AZ31합금 판재의 드로잉 성형공정시 파단발생 예측 (Fracture Prediction in Drawing Processes of AZ31 alloy Sheet by the FEM combined with a Ductile Fracture Criterion considering Strain Rate Effect)

  • 김상우;이영선;김대용
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2011년도 추계학술논문집 2부
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    • pp.614-616
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    • 2011
  • 본 연구에서는 유한요소법과 변형률 의존성 연성파괴이론을 이용하여 드로잉 공정에서의 AZ31 마그네슘 합금 판재의 파단 발생을 예측 하였다. 다양한 온도에서의 사각컵 드로잉 실험을 수행하여, 각 온도조건에서의 파단깊이를 측정하였으며, 고온 인장시험을 통해 연성파괴상수를 온도 및 변형률 속도에 의존적인 값으로 표현하고, 실험과 동일하게 모사된 유한요소해석을 수행하였다. 해석결과 얻어진 각 요소의 온도 및 변형률 속도에 따른 연성파괴상수를 이용하여 파단발생을 예측하였으며, 실험결과와 검증하였다.

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