• 한국품질경영학회:학술대회논문집
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• 한국품질경영학회 2006년도 춘계학술대회
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• pp.80-85
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• 2006

HSS (high strength steel) is widely applied to reduce the weight but improve the strength in automobiles. This research has been peformed to secure a methodology to accurately predict the springback of HSS for successful tool and process designs in sheet stamping operations. We first peformed U-draw bending test to evaluate the springback characteristic. We then evaluated forming and springback processes using the 1-row model of the finite element method. Based on the peformance measure and parameters selected, extensive analyses of the factor effects on the springback have been made using experimental design concepts. We specifically selected Taguchi's orthogonal array, $L_{18}(2^1{\times}3^7)$, and the optimal level combination of the factors have been drawn from the analysis.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 제2회 박판성형심포지엄 논문집 박판성형기술의 현재와 미래
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• pp.9-16
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• 1998

New program for springback analysis has been developed to predict the deformation of springback more accurately. Static implicit FEM is used to find out the static equilibrium after springback. The shell element with 6 dogrees of freedom and 4 nodes is carefully implemented to improve the accuracy and the compatibility between forming analysis and springback analysis. Co-rotational approach and Newton-Raphson nonlinear iteration are used to resolve the nonlinearity of large deformation. The benchmark results show that the developed program gives good predictions in comparison with experimental and other commercial S/W's results. As practical examples, U draw bending and S-rail problems are carried out by the developed program.

• 한국운동역학회지
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• 제21권1호
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• pp.47-55
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• 2011

The purpose of this study was to perform a kinematic analysis of Harai-goshi(hip throw) in superior female judo players. From our analysis, it appeared desirable for the player to shorten the duration of the technique for maximum results. It was also desirable for the player to draw the opponent backward while simultaneously maneuvering her close to her own body. A turning movement of the body toward the left side was found to be required for the technique, during which the player must lower the position of the center of gravity. During the subsequent angular change of the elbow, the player winds the elbow and, by moving the left shoulder, pulls the opponent toward her. The player lowers the body center by bending the left knee and letting the right knee extend, while turning the upper body and bending the hip joint. The player then draws the opponent in, contacts the opponent closely, turns, and stretches the right knee and hip joint rapidly and concisely, completing the move; it was also found to be desirable for the angular velocity to be increased for maximum efficacy.

• 산업기술연구
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• 제20권A호
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• pp.211-218
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• 2000

It is desirable but difficult to predict springback quantitatively and accurately for successful tool and process design in sheet stamping operations. The result of springback analysis by the finite element method (FEM) is sensitively influenced by numerical factors such as blank element size, number of integration points, punch velocity, contact algorithm, etc. In the present work, a parametric study by Taguchi method is performed in order to evaluate the influence of numerical factors on the result of springback analysis quantitatively and to obtain the combination of numerical factors which gives the best approximation to experimental data. Since springback is determined by the residual stress after forming process, it is important to evaluate stress distribution accurately. The oscillation in the time history curve of stress obtained by the dynamic-explicit finite element method says that the stress solution at termination time is in very unstable state. Therefore, a variability study is also carried out in this study in order to assess the stability of implicit springback analysis starting from the stress solution by explicit forming simulation. The U-draw bending process, one of the NUMISHEET '93 benchmark problems, is adopted as an application model because it is most popular one for evaluating the springback characteristic.

• Structural Engineering and Mechanics
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• 제25권2호
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• pp.161-180
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• 2007

A first endeavor is made to exploit the differential quadrature method (DQM) as a simple, accurate, and computationally efficient numerical tool for the large deformation analysis of thin laminated composite skew plates, which has very strong singularity at the obtuse vertex. The geometrical nonlinearity is modeled by using Green's strain and von Karman assumption. A recently developed DQ methodology is used to exactly implement the multiple boundary conditions at the edges of skew plates, which is a major draw back of conventional DQM. Using oblique coordinate system and the DQ methodology, a mapping-DQ discretization rule is developed to simultaneously transform and discretize the equilibrium equations and the related boundary conditions. The effects of skew angle, aspect ratio and different types of boundary conditions on the convergence and accuracy of the presented method are studied. Comparing the results with the available results from other numerical or analytical methods, it is shown that accurate results are obtained even when using only small number of grid points. Finally, numerical results for large deflection behavior of antisymmetric cross ply skew plates with different geometrical parameters and boundary conditions are presented.

• 소성∙가공
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• 제25권1호
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• pp.21-28
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• 2016

In the current study, reduction of springback is quantified and the reasons for the reduction are investigated. The testing involved a digital servo motion applied to a U-draw bending to produce a hat-type product from high strength steels such as DP780 and DP980. The change in springback is compared between the constant speed motion and three kinds of servocontrolled motions during forming experiments. In order to predict the springback for the servo-controlled tool motion, a finite element method was utilized for the springback analysis considering a kinematic hardening model for the steel. The comparison of springback between the analysis and the experiments shows that they have similar tendencies. Also, the analysis results indicate that the springback reduction is greatly influenced by a decrease in the friction coefficient, which originates from the contact and detach phenomena between the tooling and the blank during the up-and-down motion of the upper die following the servo-controlled motion.

• Design & Manufacturing
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• 제15권2호
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• pp.63-69
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• 2021

Springback is an essential task to be solved in order to make high-precision products in sheet metal forming. In this study, materials with four different elastic regions were used. For the forming analysis, the change of springback caused by the frictional force generated in the flange part during hat shape forming was considered by using the AutoForm analysis program. Factors affecting frictional force were blank holder force, friction coefficient, bead R and bead height. As a result of the forming analysis, the springback increases as the material with a larger elastic region increases. In addition, as the frictional force of the flange part increased, the tensile force in the forming direction increased and the springback decreased. In particular, the blank holder force and friction coefficient had a great effect on springback in mild materials (DC04, Al6016), and the bead effectively affects all materials. Through this study, it was considered that the springback decreased as the material with a smaller elastic region and the tensile force in the forming direction increased.

• 한국공간구조학회논문집
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• 제7권3호
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• pp.153-165
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• 2007

연성 구조물은 축강성은 강하고 휨 강성이 매우 작은 재료를 주 구조재로 사용하므로 초기강성에 매우 민감한 구조체이다. 막 구조물을 설계하기 위해서는 우선 초기장력 도입으로 인한 구조물의 형상을 정확히 알아야 한다. 이를 위해서 모형을 통한 모델링이나 컴퓨터를 이용한 형상해석이 요구되며, 초기장력의 도입으로 형성되는 막 구조물의 곡면은 일반적으로 등장력 곡면이다. 따라서 연성 구조물의 해석과 설계는 기존의 강성구조물과는 다른 형상해석, 응력-변형해석, 재단도 작성 및 시공해석의 3단계 해석이 요구되어진다. 본 연구는 재단도 작성 프로그램 NASScut를 이용하여 경계면 곡률의 오차를 최소화 할 수 있는 삼각형 Re-mesh 패턴을 제안하고, 재단도를 작성한다.

• 대한기계학회논문집A
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• 제41권5호
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• pp.337-343
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• 2017

각종 기공과 같은 결함을 허용하는 다이캐스팅 부품의 강도를 현장 수준에서 평가할 수 있는 이론적 방법을 제안한다. 결함을 갖는 부재의 탄성시험을 통해 강성도를 구하고 이를 결함이 없는 이론적 강성도와 비교함으로써 등가 기공률을 산출한다. 등가 기공률 식은 Eshelby의 함유이론으로부터 유도하였다. 산출된 등가 기공률은 Mori-Tanaka 법을 이용하여 기공결함을 포함하는 재료의 응력-변형률 선도를 그리기 위하여 사용된다. 본 연구에서는 Hollomon 변형경화 모델을 사용하였다. 이 응력-변형률 선도를 이용하면 균일분포의 기공결함을 갖는 다이캐스팅 부재의 강도를 평가할 수 있게 된다. 등가 기공률을 고려한 하나의 이론해로서 직사각형 단면의 다이캐스팅 보에 대한 삼점 굽힘의 탄소성 강도를 소성힌지의 방법으로 유도하였다.

• 대한인간공학회지
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• 제21권1호
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• pp.33-49
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• 2002

With the wide range of movement, the movement of neck accompanies the body surface change of neck and shoulders. And neck corresponds to the collar of garment, meaning that the body surface change of this part affects the construction of patterns for collars. So the purpose of this study was to manifest the changes of body surface in the neck and shoulder accompanied with the movement of the neck and to draw up the facts worth consideration when constructing the collar pattern. In this study, the draft of body surface of neck and shoulder was drawn up by gypsum method according to the 5 movements (standing at attention, neck bending - front, back, right, left). The length of body surface was measured and analyzed by ANOVA, post hoc test, correlation and regression analysis using SPSS 10.0 for Windows. The variation of the surface of neck was remarkable in the vertical lines than the horizontal ones. So the height of collar should be established considering the range of movement of the neck. It was the raising amount of c.f(center front) of neck and girth of neckbase (back) that were proved to have significantly varied after movement. With correlation analysis done, in every movement, the raising amount of side and the girth of neckbase had remarkably positive relation. The movement of the neck accompanied the variation of body surface in the shoulder as well. It was the part of scapula and side of neckbase that the variation was notable, suggesting that the surplus is needed in these parts.