• Proceedings of the Korean Society for Quality Management Conference
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• 2006.04a
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• pp.80-85
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• 2006

HSS (high strength steel) is widely applied to reduce the weight but improve the strength in automobiles. This research has been peformed to secure a methodology to accurately predict the springback of HSS for successful tool and process designs in sheet stamping operations. We first peformed U-draw bending test to evaluate the springback characteristic. We then evaluated forming and springback processes using the 1-row model of the finite element method. Based on the peformance measure and parameters selected, extensive analyses of the factor effects on the springback have been made using experimental design concepts. We specifically selected Taguchi's orthogonal array, $L_{18}(2^1{\times}3^7)$, and the optimal level combination of the factors have been drawn from the analysis.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.06a
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• pp.9-16
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• 1998

New program for springback analysis has been developed to predict the deformation of springback more accurately. Static implicit FEM is used to find out the static equilibrium after springback. The shell element with 6 dogrees of freedom and 4 nodes is carefully implemented to improve the accuracy and the compatibility between forming analysis and springback analysis. Co-rotational approach and Newton-Raphson nonlinear iteration are used to resolve the nonlinearity of large deformation. The benchmark results show that the developed program gives good predictions in comparison with experimental and other commercial S/W's results. As practical examples, U draw bending and S-rail problems are carried out by the developed program.

• Korean Journal of Applied Biomechanics
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• v.21 no.1
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• pp.47-55
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• 2011

The purpose of this study was to perform a kinematic analysis of Harai-goshi(hip throw) in superior female judo players. From our analysis, it appeared desirable for the player to shorten the duration of the technique for maximum results. It was also desirable for the player to draw the opponent backward while simultaneously maneuvering her close to her own body. A turning movement of the body toward the left side was found to be required for the technique, during which the player must lower the position of the center of gravity. During the subsequent angular change of the elbow, the player winds the elbow and, by moving the left shoulder, pulls the opponent toward her. The player lowers the body center by bending the left knee and letting the right knee extend, while turning the upper body and bending the hip joint. The player then draws the opponent in, contacts the opponent closely, turns, and stretches the right knee and hip joint rapidly and concisely, completing the move; it was also found to be desirable for the angular velocity to be increased for maximum efficacy.

• Journal of Industrial Technology
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• v.20 no.A
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• pp.211-218
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• 2000

It is desirable but difficult to predict springback quantitatively and accurately for successful tool and process design in sheet stamping operations. The result of springback analysis by the finite element method (FEM) is sensitively influenced by numerical factors such as blank element size, number of integration points, punch velocity, contact algorithm, etc. In the present work, a parametric study by Taguchi method is performed in order to evaluate the influence of numerical factors on the result of springback analysis quantitatively and to obtain the combination of numerical factors which gives the best approximation to experimental data. Since springback is determined by the residual stress after forming process, it is important to evaluate stress distribution accurately. The oscillation in the time history curve of stress obtained by the dynamic-explicit finite element method says that the stress solution at termination time is in very unstable state. Therefore, a variability study is also carried out in this study in order to assess the stability of implicit springback analysis starting from the stress solution by explicit forming simulation. The U-draw bending process, one of the NUMISHEET '93 benchmark problems, is adopted as an application model because it is most popular one for evaluating the springback characteristic.

• Structural Engineering and Mechanics
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• v.25 no.2
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• pp.161-180
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• 2007

A first endeavor is made to exploit the differential quadrature method (DQM) as a simple, accurate, and computationally efficient numerical tool for the large deformation analysis of thin laminated composite skew plates, which has very strong singularity at the obtuse vertex. The geometrical nonlinearity is modeled by using Green's strain and von Karman assumption. A recently developed DQ methodology is used to exactly implement the multiple boundary conditions at the edges of skew plates, which is a major draw back of conventional DQM. Using oblique coordinate system and the DQ methodology, a mapping-DQ discretization rule is developed to simultaneously transform and discretize the equilibrium equations and the related boundary conditions. The effects of skew angle, aspect ratio and different types of boundary conditions on the convergence and accuracy of the presented method are studied. Comparing the results with the available results from other numerical or analytical methods, it is shown that accurate results are obtained even when using only small number of grid points. Finally, numerical results for large deflection behavior of antisymmetric cross ply skew plates with different geometrical parameters and boundary conditions are presented.

• Transactions of Materials Processing
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• v.25 no.1
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• pp.21-28
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• 2016

In the current study, reduction of springback is quantified and the reasons for the reduction are investigated. The testing involved a digital servo motion applied to a U-draw bending to produce a hat-type product from high strength steels such as DP780 and DP980. The change in springback is compared between the constant speed motion and three kinds of servocontrolled motions during forming experiments. In order to predict the springback for the servo-controlled tool motion, a finite element method was utilized for the springback analysis considering a kinematic hardening model for the steel. The comparison of springback between the analysis and the experiments shows that they have similar tendencies. Also, the analysis results indicate that the springback reduction is greatly influenced by a decrease in the friction coefficient, which originates from the contact and detach phenomena between the tooling and the blank during the up-and-down motion of the upper die following the servo-controlled motion.

• Design & Manufacturing
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• v.15 no.2
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• pp.63-69
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• 2021

Springback is an essential task to be solved in order to make high-precision products in sheet metal forming. In this study, materials with four different elastic regions were used. For the forming analysis, the change of springback caused by the frictional force generated in the flange part during hat shape forming was considered by using the AutoForm analysis program. Factors affecting frictional force were blank holder force, friction coefficient, bead R and bead height. As a result of the forming analysis, the springback increases as the material with a larger elastic region increases. In addition, as the frictional force of the flange part increased, the tensile force in the forming direction increased and the springback decreased. In particular, the blank holder force and friction coefficient had a great effect on springback in mild materials (DC04, Al6016), and the bead effectively affects all materials. Through this study, it was considered that the springback decreased as the material with a smaller elastic region and the tensile force in the forming direction increased.

• Journal of Korean Association for Spatial Structures
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• v.7 no.3 s.25
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• pp.153-165
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• 2007

Flexible structure uses a material with strong axial stiffness and small bending stiffness as its major structural material so it is very sensitive to initial stiffness. Therefore, the self-formation process which accomplishes a form in the natural world is grasped and it is as well investigated and classified the type of modeling techniques which are available to find the shapes of soft structures. Accordingly, for analysis and design of flexible structure, three-step analysis such as shape analysis, stress-deformation analysis, cutting pattern generation and constructional analysis is required unlike the existing stiff structure. In this study, suggest that minimize the error of side curvatures by the triangle Re-mesh pattern and draw the cutting pattern generation.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.5
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• pp.337-343
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• 2017

As a shop practice, a strength estimation method for die cast parts is suggested, in which various defects such as pores can be allowed. The equivalent porosity is evaluated by combining the stiffness data from a simple elastic test at the part level during the shop practice and the theoretical stiffness data, which are defect free. A porosity equation is derived from Eshelby's inclusion theory. Then, using the Mori-Tanaka method, the porosity value is used to draw a stress-strain curve for the porous material. In this paper, the Hollomon equation is used to capture the strain hardening effect. This stress-strain curve can be used to estimate the strength of a die cast part with porous defects. An elastoplastic theoretical solution is derived for the three-point bending of a die cast beam by using the plastic hinge method as a reference solution for a part with porous defects.

• Journal of the Ergonomics Society of Korea
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• v.21 no.1
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• pp.33-49
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• 2002

With the wide range of movement, the movement of neck accompanies the body surface change of neck and shoulders. And neck corresponds to the collar of garment, meaning that the body surface change of this part affects the construction of patterns for collars. So the purpose of this study was to manifest the changes of body surface in the neck and shoulder accompanied with the movement of the neck and to draw up the facts worth consideration when constructing the collar pattern. In this study, the draft of body surface of neck and shoulder was drawn up by gypsum method according to the 5 movements (standing at attention, neck bending - front, back, right, left). The length of body surface was measured and analyzed by ANOVA, post hoc test, correlation and regression analysis using SPSS 10.0 for Windows. The variation of the surface of neck was remarkable in the vertical lines than the horizontal ones. So the height of collar should be established considering the range of movement of the neck. It was the raising amount of c.f(center front) of neck and girth of neckbase (back) that were proved to have significantly varied after movement. With correlation analysis done, in every movement, the raising amount of side and the girth of neckbase had remarkably positive relation. The movement of the neck accompanied the variation of body surface in the shoulder as well. It was the part of scapula and side of neckbase that the variation was notable, suggesting that the surplus is needed in these parts.