• Title/Summary/Keyword: disassembly time

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The Complexity Evaluation System of Automobile Subassembly for Recycling (자원 재활용을 위한 자동차 조립군의 복잡도 평가시스템)

  • Mok, Hak-Soo;Moon, Kwang-Sup;Kim, Sung-Ho;Moon, Dae-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.132-144
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    • 1999
  • In this study, the complexity of the product was evaluated quantitatively considering the product structure, assembly process and disassembly process. To evaluate the complexity of the product, subassemblies of automobile were analyzed and then characteristics of part and subassembly were determined according to product structure, assembly process and disassembly process. Evaluation criteria of complexity were determined considering each characteristics of part and subassembly. Experiential evaluation was accomplished by classified evaluation criteria and time-motion evaluation was accomplished by the relational motion factor with characteristics of part and subassembly in MTM(Methods Time Measurement) and WF(Work Factor). The total complexity of product was determined by experiential evaluation and time-motion evaluation.

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Development of the Disassemblability Evaluation Methods of the Products for Remanufacturing (재제조를 위한 제품의 분해성 평가방법의 개발)

  • Yi, Hwa-Cho;Chang, Yoon-Sang
    • Clean Technology
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    • v.13 no.2
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    • pp.134-142
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    • 2007
  • In this study, two methods to evaluate the disassemblability of the parts are proposed, which are constructed from the concepts of ease-of-disassembly and disassembly time. A method to evaluate the disassemblability of the products is consequently developed using the concept of minimum parts. The methods are applied to evaluate the disassemblability of computer cases. The results show the conclusions that the new model has less disassemblability than the old one. These methods are expected to be used for the evaluation of the possibility of remanufacturing and recycling of a part.

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Heuristics for selecting machine types and determining buffer capacities in assembly/disassembly systems

  • Jeong, Keun-Chae;Kim, Yeong-Dae
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.51-54
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    • 1996
  • We deal with a design problem of assembly/disassembly (AD) systems with finite buffer capacities where the times between failures, the times to repair, and the processing times are exponentially distributed with different parameter values. We present a solution procedure for finding the minimum cost configuration which achieves a desired throughput rate for an AD system. The configuration is defined by the types of machines to be used and capacities of buffers in the AD system. Results of computational experiments on randomly generated test problems show that the proposed heuristics give relatively good configurations in a reasonable amount of time.

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Development of Adjust Plate Progressive Die (자동차용 Adjust Plate Progressive 금형 개발)

  • Bae, Yong-Hwan;Ban, Gab-Su
    • Journal of the Korean Society of Safety
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    • v.17 no.4
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    • pp.1-4
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    • 2002
  • A automatic production system was developed for high productivity and safety. The semi-progressive die was unfavorable for more productivity, safety, material extravagance and incongruent high-speed production. Developed progressive die is suitable for the high production and guarantee triple production by acceptance of three array type for automobile adjust plate. We adopt Pro-$Engineer{\circledr}$ for three dimensional computer aided design suitable for the disassembly and assembly evaluation. The conclusion of this study is as follow. First, press die parts solid modeling system is built by using Pro-$Engineer{\circledr}$ through this research and verified allowable tolerance and possibility of assembly and disassembly of parts. Therefore we can reduce die manufacturing time and cost. Second, We produce 1000 units pet hot coil 1ton by traditional method, but we can acomplish material saving effect about 12% as 120 units in case of new progressive die. Fourth, we acomplished manufacturing cost curtailment effect more than 20% in comparison with traditional method.

A Parallel Sequence Extraction Algorithm for Generating Assembly BOM (조립 BOM 생성을 위한 병렬순서 추출 알고리듬)

  • Yeo, Myung-Koo;Choi, Hoo-Gon;Kim, Kwang-Soo
    • Journal of Korean Institute of Industrial Engineers
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    • v.29 no.1
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    • pp.49-64
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    • 2003
  • Although assembly sequence planning is an essential task in assembly process planning, it is known as one of the most difficult and time consuming jobs because its complexity is increased geometrically when the number of parts in an assembly is increased. The purpose of this study is to develop a more efficient algorithm for generating assembly sequences automatically. By considering subassemblies, a new heuristic method generates a preferred parallel assembly sequence that can be used in robotic assembly systems. A parallel assembly sequence concept provides a new representation scheme for an assembly in which the assembly sequence precedence information is not required. After an user inputs both the directional mating relation information and the mating condition information, an assembly product is divided into subgroups if the product has cut-vertices. Then, a virtual disassembly process is executed to generate alternate parallel assembly sequences with intermediate assembly stability. Through searching parts relations in the virtual disassembly process, stable subassemblies are extracted from translation-free parts along disassembling directions and this extraction continues until no more subassemblies are existed. Also, the arithmetic mean parallelism formula as a preference criterion is adapted to select the best parallel assembly sequence among others. Finally a preferred parallel assembly sequence is converted to an assembly BOM structure. The results from this study can be utilized for developing CAAPP(Computer-Aided Assembly Process Planning) systems as an efficient assembly sequence planning algorithm.

A Simulation Study on the Overhaul Repair Shop of Weapon System (전면정비방식의 무기체계 정비공장에 대한 시뮬레이션 연구)

  • Shin, Kyeong-Wook;Lee, Geun-Hyu;Moon, Dug-Hee
    • Journal of the Korea Society for Simulation
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    • v.20 no.3
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    • pp.119-127
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    • 2011
  • Overhaul and repair service means the sequential processes of disassembly, repair and reassembly for a product which has been used for a long time. Overhaul is required for the companies producing airplanes, ships, trains, military weapons and heavy industrial equipments which are very expensive and have a long life cycle. The most important performance measure of the overhaul repair shop is usually the lead time. Thus, how to design the manufacturing system to meet the delivery date is a major concern in overhaul repair shop. This paper introduces the case study of an overhaul repair shop producing military weapon systems with the 3D simulation tool, $QUEST^{TM}$. At first, the characteristics of overhaul shop and what should be considered for simulation modeling are explained. Then, various simulation scenarios including two types of disassembly systems, one is flow line system and the other is cell system, are discussed with the results of simulation experiments.

Automatic Work Time Evaluation Based on a Verification of Disassemblability and Assembly Configuration (분해도 및 조립형상 정보를 이용한 작업시간 산정에 관한 연구)

  • Shin, Chul Kyun
    • Journal of Korean Institute of Industrial Engineers
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    • v.33 no.3
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    • pp.355-363
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    • 2007
  • This paper presents a method of an automatic work time evaluation based on the verification of a disassemblability and assembly configuration. Even though a work time evaluation is an important field of concern for planning assembly lay-out, there are some limitations using cumbersome user query or approximated work time data without considering assembly condition. To overcome such restriction, this paper presents a method to mathematically verify assembly conditions based on the disassemblability, which is defined by the separability and stability cost. The separability cost represents a facility of the part disassembly operation, and the stability cost which represents a degree of the stability for the base assembly motion. Based upon the results, we propose a new approach of evaluating work time using neural networks. The proposed method provides an effective means of solving the work time evaluation problem and gives a design guidance of planning assembly lay-out in flexible manufacturing application. Example study is given to illustrate the concepts and procedure of the proposed schemes.

A Knowledge-Based System for Assembly Sequence Planning

  • Park, Hong-Seok
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.2
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    • pp.35-42
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    • 2000
  • To save time and cost in assembly process and to improve th quality of products, it is very important to choose and optimal assembly sequence. In this paper, we propose a methodology that generates an optimal assembly sequence by using various methods and the knowledge of experts. To illustrate the effectiveness of the proposed methodology, a knowledge-based system is developed, The built system is applied to the case of UBR(Unit Bath Room). The applying result showed the applicability of the developed system.

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Line Balanced Assembly Sequence Generation Based on a Verification of Disassemblability and Work Time (분해도 및 작업시간 산정을 통한 균형잡힌 조립공정계획에 관한 연구)

  • Shin, Chul-Kyun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.39-48
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    • 2007
  • This paper presents a method of a line balanced assembly sequence generation based on the verification of a disassemblability and a work time. To derive the disassemblability for a part to be disassembled, first we inference collision free assembly directions by extracting separable directions fur the part. And we determine the disassemblability defined by the separability and stability cost. The separability cost represents a facility of the part disassembly operation, and the stability cost which represents a degree of the stability for the base assembly motion. Based upon the results, we propose a new approach of evaluating work time using neural networks. The proposed assembly sequence generation provides an effective means of solving the line balancing problem and gives a design guidance of planning assembly lay-out in flexible manufacturing application. Example study is given to illustrate the concepts and procedure of the proposed schemes.

Uncertainties impact on the major FOMs for severe accidents in CANDU 6 nuclear power plant

  • R.M. Nistor-Vlad;D. Dupleac;G.L. Pavel
    • Nuclear Engineering and Technology
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    • v.55 no.7
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    • pp.2670-2677
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    • 2023
  • In the nuclear safety studies, a new trend refers to the evaluation of uncertainties as a mandatory component of best-estimate safety analysis which is a modern and technically consistent approach being known as BEPU (Best Estimate Plus Uncertainty). The major objectives of this study consist in performing a study of uncertainties/sensitivities of the major analysis results for a generic CANDU 6 Nuclear Power Plant during Station Blackout (SBO) progression to understand and characterize the sources of uncertainties and their effects on the key figure-of-merits (FOMs) predictions in severe accidents (SA). The FOMs of interest are hydrogen mass generation and event timings such as the first fuel channel failure time, beginning of the core disassembly time, core collapse time and calandria vessel failure time. The outcomes of the study, will allow an improvement of capabilities and expertise to perform uncertainty and sensitivity analysis with severe accident codes for CANDU 6 Nuclear Power Plant.