• 제목/요약/키워드: diffuse necking

검색결과 7건 처리시간 0.022초

소성불안정성에 의한 관재 하이드로포밍 공정에서의 터짐 불량 예측 (A Prediction of Bursting Failure in Tube Hydroforming Process Based on Plastic Instability)

  • 김상우;김정;박훈재;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.210-213
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    • 2004
  • Based on plastic instability, analytical prediction of bursting failure on tube hydroforming processes under combined internal pressure and independent axial feeding is carried out. Bursting is irrecoverable phenomenon due to local instability under excessive tensile stresses. In order to predict the bursting failure, three different classical necking criteria such as diffuse necking criterion for sheet and tube, local necking criterion for sheet are introduced. The incremental theory of plasticity fur anisotropic material is adopted and then the hydroforming limit and bursting failure diagram with respect to axial feeding and hydraulic pressure are presented. In addition, the influences of the material properties such as anisotropy parameter, strain hardening exponent on bursting pressure are investigated. As results of the above approach, the hydroforming limit in view of bursting failure is verified with experimental results.

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네킹발생조건에 의한 관재 액압성형 공정에서의 터짐 불량 예측 (A Prediction of Bursting Failure in Tube Hydroforming Process Based on Necking Conditions)

  • 김상우;김정;박훈재;강범수
    • 소성∙가공
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    • 제13권7호
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    • pp.629-634
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    • 2004
  • Based on plastic instability, analytical prediction of bursting failure on tube hydroforming processes under combined infernal pressure and independent axial feeding is carried out. Bursting is irrecoverable phenomenon due to local instability under excessive tensile stresses. In order to predict the bursting failure, three different classical necking criteria such as diffuse necking criterion for sheet and tube, local necking criterion for sheet are introduced. The incremental theory of plasticity for anisotropic material is adopted and then the hydroforming limit and bursting failure diagram with respect to axial feeding and hydraulic pressure are presented. In addition, the influences of the material properties such as anisotropy Parameter, strain hardening exponent and strength coefficient on bursting Pressure are investigated. As results of the above approach, the hydroforming limit in view of bursting failure is verified with experimental results.

판재의 일축인장 소성불안정에 미치는 두께의 영향 (The Effects of Thickness on the Plastic Instability under Uniaxial Tension in Sheet Metal)

  • 한규택;강대민;구양;백남주
    • 한국정밀공학회지
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    • 제6권2호
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    • pp.58-64
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    • 1989
  • Plastic instability in uniaxial tension of commercial purity Al has been studied with the emphasis of effects of thickness in cold worked specimens and recrystallized specimens. The thickness change gave rise to change in stress state and the amount of strain localization in specimen after diffuse necking. Therefore the thickness of speci- men could control modes of plastic instability. Regardless of recrystallized or cold worked state, the necking mode changed from diffuse necking to local necking, at about 1.5 .approx. 2 mm in thickness.

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다양한 하중 조건에서 DP980 판재의 불안정성 및 파단점 결정시 DIC Frame Rate의 영향 (Influence of DIC Frame Rate on Experimental Determination of Instability and Fracture Points for DP980 Sheets under Various Loading Conditions)

  • 노은솔;홍석무
    • 소성∙가공
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    • 제28권6호
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    • pp.368-374
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    • 2019
  • The past recent years have seen an increasing use of high-strength steel sheets in the automotive industry. However, the formability and damage prediction of these materials requires accurate acquisition of necking and fracture strains. Digital image correlation (DIC) is used to accurately capture the necking and fracture strains during testing. The fact that single time points of capturing vary with frame rate makes the need for an investigation necessary. For the high-strength steel DP980, the frame-rate dependences of the final necking and fracture strains values are analyzed here. To eliminate the influence of gauge length, the strains were measured locally by DIC. Results for three specimen shapes obtained with frame rates of 1 and 900 fps (frames per second) were considered and based on them, triaxiality failure diagrams (TFD) are established. It was observed that after diffuse necking, the deformation path departed from the initially linear one, and the stress triaxiality grew with ongoing deformation. It was further revealed that the frame rate-dependence of the necking strain was rather low (< 2%), whereas the fracture strain could be underestimated by up to 8% when the lower frame rate of 1 fps was used (compared with 900 fps). In this study, this issue is investigated while taking into consideration the three different triaxialities. These results demonstrate the importance of choosing an appropriate frame rate for the determination of necking and fracture strains in particular.

빙해선박용 강재의 저온특성에 관한 연구 (On the Mechanical Properties at Low Temperatures for Steels of Ice-Class Vessels)

  • 민덕기;심천식;신동완;조상래
    • 대한조선학회논문집
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    • 제48권2호
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    • pp.171-177
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    • 2011
  • Tensile tests were conducted at low temperatures for the steel materials which are used for outer shell of the vessels making transit through the polar regions. The selected steel materials were GL-DH32, GL-DH36 and GL-EH36. In comparison with the results at room temperature, the yield stress increases approximately by 10 to 13 percent at $-30^{\circ}C$ and by 13 to 19 percent at $-50^{\circ}C$ while the tensile strength increases about by 9 percent at $-30^{\circ}C$ and 11 to 14 percent at $-50^{\circ}C$. To obtain true stress-true strain, i.e. correct plastic hardening characteristics, Bridgman's(1952) necking correction formula was introduced taking triaxial state of stresses after onset of diffuse necking into consideration. Photographs of fractured surfaces were taken by using Scanning Electron Microscope immedately after tensile tests completed and one for GL-EH36 has been presented in this paper.

변형율속도가 판재의 불안정에 미치는 영향 (The effect of strain rate on the instability of sheet metal)

  • 백남주;한규택
    • 대한기계학회논문집
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    • 제12권5호
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    • pp.935-943
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    • 1988
  • 본 연구에서는 유압벌지시험기를 이용한 저속 벌지시험과 낙하해머(drop hammer)를 응용한 충격벌지시험기를 제작, 사용하여 충격벌지시험을 하여 저속변형과 충격변형에서 판재금속의 성형한계선도를 구하고 변형율속도가 판재의 불안정 및 성형 성에 미치는 영향을 조사하고 다이의 형상비(단축/장축)를 0.5, 0.75, 1.0 등으로 달 리하여 실험하므로써 변형경로에 따른 한계변형율의 변화를 관찰하고 아울러 기존의 성형한계이론과 비교, 검토하였다.

핵연료 지지격자 성형을 위한 Zircaloy-4와 Zirlo 판재의 성형한계도 예측 (Forming Limit Diagrams of Zircaloy-4 and Zirlo Sheets for Stamping of Spacer Grids of Nuclear Fuel Rods)

  • 서윤미;현홍철;이형일;김낙수
    • 대한기계학회논문집A
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    • 제35권8호
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    • pp.889-897
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    • 2011
  • 본 연구에서는 핵연료 지지격자체의 재료인 Zircaloy-4 와 Zirlo 판재의 이론적 성형한계 예측모델을 제시했다. 먼저 인장시험 및 이방성시험으로 응력-변형률곡선과 이방성계수를 획득했으며, NUMISHEET 96을 따르는 돔장출시험으로 두 재료의 실험적 성형한계도들을 얻었다. 이론적 성형한계도는 성형한계모델과 항복조건의 영향을 받는다. Swift 확산네킹이론, Marciniak-Kuczynski 의 재료결함 모델, Storen-Rice 의 정점이론을 이용해 부변형률이 양인 구간에서의 성형한계 곡선을 구했으며, 부변형률이 음인 구간에는 Hill 의 국부네킹 이론을 적용했다. 또한 재료이방성을 고려하기 위해 Hill 48, Hosford 79 항복조건을 사용 했다. Swift 확산네킹모델 (Hill 48 항복조건 적용)과 Hill 모델은 각각 변형률비가 양과 음인 영역에 대해 Zircaloy-4의 성형한계도를 비교적 정확히 예측하며, Zirlo의 성형한계도는 Hosford 79 항복조건 (a = 8)을 적용한 Storen-Rice 모델로 나타낼 수 있다.