• Title/Summary/Keyword: difficult-to-machine material

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A Study on Select Bearing Position of High Speed Spindle Considering the Thermo Behavior (주축의 열변위를 고려한 초고속 스핀들의 베어링 위치 선정)

  • Park, Su-Seong;Chung, Won-Jee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.767-772
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    • 2011
  • The thermal deformation of machine tool spindle influences the performance of the manufacturing systems for precision products. According to previous studies, major factors that will affect the stiffness of the spindle include spindle diameter, elasticity of the material, bearing stiffness and bearing span. It is difficult to change spindle diameter or elasticity of the material. but change of bearing position is easy in the given range compared to other factors. In this paper, we will find a solution to minimize thermal deformation through Change the span of the bearing.

A Study on the Evaluation and Characteristics of Architectural Facility-equipment Noise in Building (건축 설비기기 소음의 특성 및 평가에 관한 연구)

  • Byun, Woon-Seob;Choi, Dool;Kim, Jae-Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.10
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    • pp.537-544
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    • 2009
  • On account of the technological development, intelligent building is on increasing where the artificial regulation on indoor environment is possible, thence the concern about those facilities such as water-supply facility, water-heater and drainage facility has becomes higher. However, due to diversification and complicated system of the facility-equipments, the noise generating from such facility equipment is gradually becoming a problem, and since especially equipment noises arising at the machine room frequently infringe into the resident's pleasant living environment with the complex types of an air-borne sound and a structure-borne sound, it is becoming the civil complaint. On such viewpoint, this Study ever observed the characteristics of noise generating from various facility-equipments in the building, and intended to evaluate the facility-noises by use of the valuation index such as PSIL, N, NC, NR. As result of, the facilities noise which happens in the machine room makes normal conversation very difficult due to high sound pressure level. Based on such data, this study is willing to present it as an essential material for establishment an efficient measure against the facility-noises arising at machine room hereafter.

A Study on the Analysis of Abrasive Flow Machining Using the Simulation of media Flow (미디어 유동 시뮬레이션을 이용한 입자유동가공의 해석에 관한 연구)

  • 김지웅
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.138-143
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    • 1996
  • The 3-dimensional complex parts which construct automobile and aerospace parts are very difficult to polish by traditional polishing method. Abrasive flow machining is useful to polish an internal or external surface of the 3-dimensional shape part. In this paper media flow between workpiece and tooling part has been simulated and the charateristics of abrasive flow machining process have been analyzed according to various machining conditions by calculating the material removal and surface roughness.

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Analysis of Electromagnetic Characteristics of a 1MW Class HTS Synchronous Motor (1MW급 고온초전도 동기기의 전자기적 특성 해석)

  • Baik, S.K.;Kwon, Y.K.;Lee, E.Y.;Lee, J.D.;Kim, Y.C.;Moon, T.S.;Park, H.J.;Kwon, W.S.
    • Progress in Superconductivity and Cryogenics
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    • v.9 no.3
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    • pp.32-36
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    • 2007
  • On the contrary of a conventional motor with very narrow air-gap. it is difficult to calculate the accurate magnetic field distribution and the performance of an air-cored superconducting motor by 2 dimensional analysis. which does not use high permeability material except outer machine shield. This paper aims to do analysis of magnetic field and force distribution from the 3 dimensional modelling of a 1MW class superconducting synchronous motor. Especially. the field coil composed of Bi-2223 high-temperature superconductor and the outer machine shield are modelled by finite element analysis software according to their structures and the self-inductance and Lorentz force are calculated based on the 3 dimensional magnetic field calculation. Moreover. the influence of an important parameter, synchronous reactance, has been analyzed on the machine performances such as voltage variation and output power.

The Study of formation of LiCoO$_2$thin film electrode by RF-MSP (RF-MSP에 의한 LiCoO$_2$박막전극의 형성에 관한 연구)

  • 김상필;이우근;김익수;하홍주;박정후;조정수
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1995.11a
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    • pp.167-170
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    • 1995
  • LiCoO$_2$is a electrode material of Li ion Cell which is expected as the cell with a very high electric charge density. The recent study is mainly to focused on a high power secondary cell. If very thin Li ion Cell can be made in the scale of IC substrate it can be a electric souse in IC chip , micro machine or very thin electrical display etc. LiCoO$_2$thin film can be made by CVD, Laser ablation, E-Beam, ton Beam process, sputtering etc. But to make the material with a high quality for a cell is difficult as the electrode in cell have the fitable ratio in components and a lattice structure of bulk etc. In this study, LiCoO$_2$is made by R.F magnetron sputtering with the variance of substrate temperature and oxygen partial pressure etc. In the substrate temperature of 600$^{\circ}C$ and the oxygen rate of 10%, we can acquire the good thin film LiCoO$_2$compared wish a bulk material.

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A Study on the Mirror-like machining of MgO Single Crystal with Optimum In-process Electrolytic Dressing System (최적 전해드레싱을 적용한 단결정 산화마그네슘(MgO)의 경면가공에 관한 연구)

  • 김정두
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.76-81
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    • 1995
  • MgO single crystal is widely used as a the material of high temperature resistance, but is difficult to grind because of brittleness and crack generation. Therefore, superabrasive diamond wheel is required for mirror like grinding of this material. This study describes a newly proposed optimum in-process electrolytic dressing system for carrying out effective dressing of superbrasive diamond wheel. Using this system the grinding surface of MgO single crystal was improved, the grinding force was very l9ow and crack was removed. In conclusion, this system is good to obtain the efficient grinding and mirror-like grinding without crack of MgO single crystal.

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Shape Design and Machinability Evaluation of Flat End mill for High Speed Machining of GC250 Material (회주철(GC250)의 고속가공을 위한 엔드밀공구의 형상 설계 및 가공성 평가)

  • 이상용;김전하;강명창;김정석;강호연
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.292-296
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    • 2002
  • In the present investigation, the improvement of processing efficiency in the high speed machining of GC250 is explored. This study is to evaluate the tool performance in difficult-to-material using the new developed tool. Tool performance evaluation are conducted by tool wear, surface roughness, chattering in machined surface. The tool wear of A type was smaller than B type. In type B tool the chatter mark was observed in machined surface. The good surface roughness was obtained in type A tool. Consequently, the tool performance of A type is better than B type.

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On-Line Monitoring of Abrasive Water Jet Drilling of Refractory Ceramics Using Acoustic Emission Sensing Technique (Abrasive Waterjet 세라믹 Drilling가공시 Acoustic Emission 신호를 이용한 On-Line Monitoring에 대한 연구)

  • Kwak, Hyo-Sung;Rodovan Kovacevic
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.48-57
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    • 1998
  • Abrasive waterjet(AWJ)은 가공시 열에 의한 가공경화가 없기 때문에 유리, 세라믹, 타이타늄및 금속복합재료와 같은 난삭재의 가공기술로 사용이 증가되었다. Acoustic emission(AE)신호에 의한 AWJ 세라믹 drilling가공시 On-Line Monitoring의 가능성이 고찰되었다. 기계 적인 물성이 서로 상이한 3종류의 세라믹이 본 연구에서 사용되었으며, AE신호는 AWJ drilling의 깊이를 monitoring하는데 유용함을 알 수 있었고 또한 세라믹의 material removal mechanisms을 규명하였다.

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Measuring Young's Modulus of Materials by Using Accelerometer (가속도계를 이용한 재료의 영계수 측정방법)

  • Sohn, Chang-Ho;Park, Jin-Ho;Yoon, Doo-Byung;Chong, Ui-Pil;Choi, Young-Chul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.11 s.116
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    • pp.1158-1164
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    • 2006
  • For the description of the elastic properties of linear objects a convenient parameter is the ratio of the stress to the strain, a parameter called the Young's modulus of the material. Young's modulus can be used to predict the elongation or compression of an object as long as the stress is less than the yield strength of the material. Conventional method for estimating Young's modulus measured the ratio of stress to corresponding strain below the proportional limit of a material using a tensile testing machine. But the method needs precision specimens and expensive equipment. In this paper, we proposed method for estimating Young's modulus using accelerometer. The basic idea comes from that the wave velocity is different as the Young's modulus. To obtain Young's modulus, a group velocity is obtained. It is difficult to measure group velocity. This is because plate medium has a dispersive characteristics which has different wave speed as frequency. In this paper, we used Wigner-Ville distribution to measure group velocity. To verify the proposed method, steel and acryl plate experiments have been performed. Experimental results show that the proposed method is powerful for estimating Young's modulus.

Measuring Young's Modulus of Materials by using Accelerometer (가속도계를 이용한 재료의 영계수 측정방법)

  • Choi, Young-Chul;Park, Jin-Ho;Yoon, Doo-Byung;Sohn, Chang-Ho;Hwang, Il-Soon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.1027-1032
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    • 2007
  • For the description of the elastic properties of linear objects a convenient parameter is the ratio of the stress to the strain, a parameter called the Young's modulus of the material. Young's modulus can be used to predict the elongation or compression of an object as long as the stress is less than the yield strength of the material. Conventional method for estimating Young's modulus measured the ratio of stress to corresponding strain below the proportional limit of a material using a tensile testing machine. But the method needs precision specimens and expensive equipment. In this paper, we proposed method for estimating Young's modulus using accelerometer. The basic idea comes from that the wave velocity is different as the Young's modulus. To obtain Young's modulus, a group velocity is obtained. It is difficult to measure group velocity. This is because plate medium has a dispersive characteristics which has different wave speed as frequency. In this paper, we used Wigner-Ville distribution to measure group velocity. To verify the proposed method, steel and acryl plate experiments have been performed. Experimental results show that the proposed method is powerful for estimating Young's modulus.

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