• Title/Summary/Keyword: diamond turning machine

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원추형상을 이용한 비구면 형상가공기술

  • 이상민;박철우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.246-246
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    • 2004
  • 현재 비구면렌즈를 만들기 위해서는 다양한 방법이 있다. Glass종류의 가공시 초정밀 절삭가공기(DTM)에서 가공하거나 정밀 연삭기를 가지고 가공하게 된다. 이 과정에서 렌즈 표면에 공구 흔적이나 표면거칠기 개선을 위해 연마작업을 하게 되는데, 사용하는 장비가 폴리싱 머신이다. 축대칭인 폴리싱머신의 경우 X, Z, $\theta$로 동시 3축제어가 가능하다. 하지만 이 장비의 경우 연마에서 원하는 형상정밀도와 표면거칠기를 얻기 위해 각축들의 위치정밀도와 분해능이 높은 부품을 사용하여 기계자체가 고가라는 점이 단점으로 작용한다.(중략)

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A Study on the Characteristics on Ultra-Precision Grinding of a Zerodur (Zerodur의 초정밀 연삭 특성에 관한 연구)

  • Kim, Geon-Hee;Park, Yo-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.1
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    • pp.13-17
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    • 2005
  • We explored a new rough grinding technique on optics materials such as Zerodur. The facility used is a NANOFORM-600 diamond turning machine with a custom grinding module and a range of diamond resin bond wheel. The grinding parameters such as workpiece rotation speed, depth of cut and feed rate were altered while grinding the workpiece surfaces of 20mm in diameter. Surface roughness was measured by Form Talysurf series2. Our target is to define grinding conditions producing the surface roughness smaller than $0.2{\mu}m$ Ra.

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Evaluation of a Aluminum Hyperbolic Mirror with the Diameter of 300 mm(f/1.98) by Using the Autostigmatic Null Lens System Assembled in a Fixed Tube Mount (경통고정식 자동무수차점 널 렌즈 테스트법을 이용한 직경 300 mm(f/1.98) 알루미늄 쌍곡면 거울의 형상측정)

  • Lee, Young-Hun;Jo, Jae-Heung;Rim, Cheon-Seog;Yang, Sun-Choel;Kim, Geon-Hee;Won, Jong-Ho;Jeong, Youn-Hong
    • Korean Journal of Optics and Photonics
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    • v.17 no.5
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    • pp.412-419
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    • 2006
  • We design and fabricate an autostigmatic null lens system assembled in a fixed tube mount in order to evaluate the shape of an aluminum hyperbolic mirror with the diameter of 300 mm and the f-number of 1.98, which is fabricated by a high precision aspherical DTM (diamond turning machine). Also, we evaluate the degree of shape of the aspherical mirror by this autostigmatic null lens testing method. The autostigmatic null lens system assembling in a fixed tube mount has several advantages of light weight, good mechanical stability, etc. The permissible fabricating limits of null lenses and a mount are determined by considering various tolerances to assure the measurement reliability.

Parabolic mirror test using Computer Generated Hologram (Computer Generated Hologram을 이용한 포물명경 형상측정)

  • 김성하;곽종훈;최옥신;송재봉;이윤우;이인원
    • Korean Journal of Optics and Photonics
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    • v.11 no.2
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    • pp.80-84
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    • 2000
  • Parabolic almninium mlITOr of m.5('||'&'||'cent; 50 nun) was fabncated by a diamond tummg machine. Computer generated hologram (CGH) for the test of parabolic mirror was encoded by binary phase hologram Approximation of curved fringe to line was made by staircase encoding. After fringe data 1ransformed mto a Post Scnpt file. magnified master CGH was printed by a laser printer, and then it reduced to the photographIc film. Parabolic mirror was tested by Twyman-Green interferometer with CGH at VIewing arm. Its experimental result was compared with those of surface profile and auto-collimatIon test, and then the errors were analyzed.

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Research on the machinability in Micro Machining (초미세가공에서 절삭성 고찰)

  • 정종운;김재건;고태조;김희술;박종권
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.99-104
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    • 2004
  • Micro/meso cutting is getting more important in the fields of precision machining technology. A micro-turning lathe is one of parts to consist the Micro Factory. It accepts stepwise motion actuators that are used for feeding system instead of the conventional mechanism. It is consisted of two Piezoelectric ceramics; one is for feeding the slider, and the other is for clamping the slider in the guide way of the body. The linearity and positional accuracy of the actuators are good enough for high precision motion. The spindle unit is operated with DC motor on the top of the slider. The motion is communicated with miniaturized linear encoder attached on each side of axis. A mono crystal diamond tool is used for cutting tool. This micro-lathe has been made a machining experiment to see the characteristics of micro-machining.

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Machining of Anode and Cavity applying Ultraprecision Machining Characteristics of OXFC (무산소동의 초정밀 절삭 특성을 이용한 아노드 및 캐비티의 가공)

  • 원종호;김주환;박순섭;김건희;김상석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.922-925
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    • 2002
  • Klystron which is micro wave amplifier tube are mainly used in fields of science such as accelerator, nuclear fusion, broadcasting, communication fields, and defense industry fields, tract. The quality of Klystron anode and cavity are determined by form accuracy and roughness of the worked surface. Therefore anode and cavity are restricted the from accuracy strictly and the surface roughness be under Rmax 0.03S. As a work material of anode and cavity, the oxygen-free copper, that is used for optical pares of aerospace and laser mirror is selected. An outside diameter of material is $\Phi$100 mm and an inside diameter is $\Phi$30~33 mm. In this study, to find the optimum ultra precision cuffing condition of oxygen-free copper with diamond turning machine, the surface roughness is examined for various diamond toot nose radius, main spindle speed, fred rate and depth of cut. As a result of experiment, we could machined the anode and cavity with a surface roughness within Ra 3.2 nm, a form accuracy within 0.01 $\mu\textrm{m}$.

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