• Title/Summary/Keyword: diamond grit

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티타늄 코팅 된 다이아몬드 지립이 다이아몬드 공구의 성능에 미치는 영향 (Effect of Ti Coated Diamond Grit on Performance of Diamond Tool)

  • 임동필;임대순;민언기;임종관
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제25회 춘계학술대회
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    • pp.242-246
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    • 1997
  • Diamond grit was coated with Ti by RF Sputtering to investigate the effect of coated diamond particles on performance of diamond impregnated saw. Coated and uncoated powders were separately mixed with 70Co-30W(wt %) powders by conventional milling technique. Hot pressing was carried out to make specimens. The wear test were carried out with these two types of diamond impregnated specimens. It was demonstrated that Ti coating was effective in improving the ability of grit retention and thus enhanced the tribological performance of diamond tool.

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티타늄 코팅된 다이아몬드 지립이 다이아몬드 공구의 성능에 미치는 영향 (Effect of Ti Coated Diamond Grit on Performance of Diamond Tool)

  • 임동필;임대순;민언기;임종관
    • Tribology and Lubricants
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    • 제13권3호
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    • pp.102-107
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    • 1997
  • Diamond grit was coated with Ti by RF Sputtering to investigate the effect of coated diamond particles on performance of diamond impregnated saw. Coated and uncoated powders were separately mixed with 70Co-30W powders by conventional milling technique. Hot pressing was carried out to make specimens. The wear test were carried out with these two types of diamond impregnated specimens. It was demonstrated that Ti coating was effective in improving the ability of grit retention and thus enhanced the tribological performance of diamond tool.

The effects of surface grinding and polishing on the phase transformation and flexural strength of zirconia

  • Lee, Ji-Young;Jang, Geun-Won;Park, In-Im;Heo, Yu-Ri;Son, Mee-Kyoung
    • The Journal of Advanced Prosthodontics
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    • 제11권1호
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    • pp.1-6
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    • 2019
  • PURPOSE. The purpose of this in vitro study was to evaluate the effect of surface grinding and polishing procedures using high speed zirconia diamond burs with different grit sizes on the phase transformation and flexural strength of zirconia. MATERIALS AND METHODS. Forty disc shape specimens ($15{\times}1.25mm$) with a cylindrical projection in the center of each disc ($1{\times}3mm$) were fabricated with 3Y-TZP (Prettau, Zirkonzahn, Italy). The specimens were divided into 4 groups (n=10) according to the grinding and polishing procedures: Control group - grinding (coarse-grit diamond bur), Group 1 - grinding (coarse-grit diamond bur) + polishing, Group 2 - grinding (fine-grit diamond bur) + polishing, and Group 3 - grinding (fine grit diamond bur). Each specimen was analyzed by 3D-OM, XRD analysis, and biaxial flexural strength test. RESULTS. Based on the surface morphology by 3D-OM images, polished specimens showed smoother surface and lower roughness value (Ra). In the result of XRD analysis, partial phase transformation from tetragonal to monoclinic zirconia occurred in all groups. Control group, ground with a coarse grit diamond bur, showed more $t{\rightarrow}m$ phase transformation and lower flexural strength than Groups 1 and 2 significantly. CONCLUSION. The flexural strength in all specimens after grinding and polishing showed over 500 MPa, and those were clinically acceptable. However, grinding with a coarse grit diamond bur without polishing induced the phase transformation and low strength. Therefore, surface polishing is required for the occlusal adjustment using a high speed zirconia diamond bur to reduce the phase transformation and to prevent the decrease of flexural strength of zirconia.

다이아몬드 Grit(흑연)/ Cu-13Sn-12Ti 필러합금 진공 브레이징 접합체의 젖음성 및 계면반응 (The wetting and interfacial reaction of vacuum brazed junction between diamond grit(graphite) and Cu-13Sn-12Ti filler alloy)

  • 함종오;;이지환
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.66-66
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    • 2009
  • Various alloy system, such as Cu-Sn-Ti, Cu-Ag-Ti, and Ni-B-Cr-based alloy are used for the brazing of diamond grits. However, the problem of the adhesion strength between the diamond grits and the brazed alloy is presented. The adhesion strength between the diamond grits and the melting filler alloy is predicted by the contact angle, thereby, instead of diamond grit, the study on the wettability between the graphite and the brazing alloy has been indirectly executed. In this study, Cu-13Sn-12Ti filler alloy was manufactured, and the contact angles, the shear strengths and the interfacial area between the graphites(diamond grits) and braze matrix were investigated. The contact angle was decreased on increasing holding time and temperature. The results of shear strength of the graphite joints brazed filler alloys were observed that the joints applied Cu-13Sn-12Ti alloy at brazing temperature 940 $^{\circ}C$ was very sound condition indicating the shear tensile value of 23.8 MPa because of existing the widest carbide(TiC) reaction layers. The micrograph of wettability of the diamond grit brazed filler alloys were observed that the brazement applied Cu-13Sn-12Ti alloy at brazing temperature $990^{\circ}C$ was very sound condition because of existing a few TiC grains in the vicinity of the TiC layers.

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다이아몬드 grit(흑연) / Cu-13Sn-12Ti 삽입금속 진공 브레이징 접합체의 젖음성 및 계면반응 (The Wetting and Interfacial Reaction of Vacuum Brazed Joint between Diamond Grit(graphite) and Cu-13Sn-12Ti Filler Alloy)

  • 함종오;이지환
    • Journal of Welding and Joining
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    • 제28권3호
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    • pp.49-58
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    • 2010
  • Various alloy system, such as Cu-Sn-Ti, Cu-Ag-Ti, and Ni-B-Cr-based alloy are used for the brazing of diamond grits. However, the problem of the adhesion strength between the diamond grits and the brazed alloy is presented. The adhesion strength between the diamond grits and the melting filler alloy is predicted by the contact angle, thereby, instead of diamond grit, the study on the wettability between the graphite and the brazing alloy has been indirectly executed. In this study, Cu-13Sn-12Ti filler alloy was manufactured, and the contact angles, the shear strengths and the interfacial area between the graphites (diamond grits) and braze matrix were investigated. The contact angle was decreased on increasing holding time and temperature. The results of shear strength of the graphite joints brazed filler alloys were observed that the joints applied Cu-13Sn-12Ti alloy at brazing temperature $940^{\circ}C$ was very sound condition indicating the shear tensile value of 23.8 MPa because of existing the widest carbide(TiC) reaction layers. The micrograph of wettability of the diamond grit brazed filler alloys were observed that the brazement applied Cu-13Sn-12Ti alloy at brazing temperature $990^{\circ}C$ was very sound condition because of existing a few TiC grains in the vicinity of the TiC layers.

수종 air-turbine 다이아몬드 버의 절삭 효과에 관한 실험적 연구 (An experimental study of cutting efficiency of air-driven diamond burs on human tooth)

  • 홍진선;여인성;김성훈;이재봉;한중석;양재호
    • 대한치과보철학회지
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    • 제49권1호
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    • pp.1-7
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    • 2011
  • 연구 목적: 치과용 에어터빈에 장착하여 사용하는 다이아몬드 버는 치과 치료에서 치아 형성을 위한 필수적인 절삭용 회전 기구이다. 반복해서 사용되는 다이아몬드 버는 마모를 일으키게 되고 마모된 다이아몬드 버는 치아 형성시 열 발생, 절삭 효과 저하 등의 문제를 발생하게 된다. 본 연구의 목적은 자연치를 사용하여 coarse grit 다이아몬드 버의 절삭 효과를 비교하고자 하였다. 연구 재료 및 방법:임상에 널리 사용되는 coarse grit 다이아몬드 버 4종류를 선정하였다: Komet(A사), Shofu(B사), Premier(C사), Mani(D사). 발거된 상악 중절치의 순면을 사용하였다. 100g의 힘으로 6 mm 폭으로 10회 반복하여 실제 임상에서와 유사한 치아 형성을 하였다. 치아 형성을 하지 않은 coarse grit 다이아몬드 버를 대조군으로 하였고, 1개(test1), 2개(test2), 3개(test3), 그리고 4개(test4)의 치아 형성을 한 coarse grit 다이아몬드 버의 마모 양상을 공초점 레이저 주사 현미경으로 표면 거칠기 값을 다이아몬드 버의 첨부, 중간, 그리고 하단부 등의 3곳에서 측정하였고, 주사전자 현미경 (SEM)으로 표면 형태를 평가하였고, 표면 거칠기는 one-way ANOVA로 분석하였다. 결과: 공초점 레이저 주사 현미경으로 표면 거칠기를 측정하였다. A사의 coarse grit 다이아몬드 버의 경우 대조군의 표면 거칠기 값 (Sa)은 $52.98\;{\mu}m$인데 비해, test 1은 $48.32\;{\mu}m$, test 2는 $46.79\;{\mu}m$, test 3은 $45.06\;{\mu}m$, 그리고 test 4는 $43.43\;{\mu}m$을 보였다. B사 coarse grit 다이아몬드 버의 경우 각각 $50.68\;{\mu}m$, $45.62\;{\mu}m$, $44.41\;{\mu}m$, $44.10\;{\mu}m$, 그리고 $42.46\;{\mu}m$을, C사 coarse grit 다이아몬드 버의 경우 $58.02\;{\mu}m$, $55.53\;{\mu}m$, $52.22\;{\mu}m$, $48.26\;{\mu}m$, 그리고 $45.36\;{\mu}m$을, D사coarse grit 다이아몬드 버의 경우 $50.11\;{\mu}m$, $46.73\;{\mu}m$, $45.46\;{\mu}m$, $42.58\;{\mu}m$, 그리고 $41.80\;{\mu}m$을 보였다. 치아 형성한 횟수에 따라 각 coarse grit 다이아몬드 버에서 표면 거칠기의 변화는 통계적으로 유의하였으나, 각 시스템별 유의성은 관찰되지 않았다. SEM으로 관찰시 대조군에 비해 test 4에서 coarse grit 다이아몬드 버 입자의 마모를 관찰할 수 있었다. 결론: 치아 형성에 따른 coarse grit 다이아몬드 버의 표면 거칠기 값 (Sa)을 비교한 결과 각 치아 형성마다 통계적으로 유의한 차이를 보여 버를 수회 사용시 표면 거칠기가 상당히 감소할 것으로 보인다. Coarse grit 다이아몬드 버의 사용에 따른 각 제조회사별 차이를 비교한 결과는 통계적으로 유의한 차이를 보이지 않아 제조사에 따른 다이아몬드 버의 차이는 발견되지 않았다. Coarse grit 다이아몬드 버의 표면 특성을SEM으로 관찰한 결과, 대조군에 비해 test 4에서 다이아몬드 버 입자의 마모를 관찰할 수 있었다.

다이아몬드 입자 전착드릴에 의한 탄소섬유 에폭시 복합재료의 드릴링 특성에 관한 연구 (A Study on the Drilling Characteristics of Carbon Fiber Epoxy Composite Materials by Diamond Grit Electroplated Drills)

  • 김형철;김기수;함승덕;김홍배;남궁석
    • 한국정밀공학회지
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    • 제12권8호
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    • pp.27-38
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    • 1995
  • For solving troubles happened during the drilling process with carbon fiber epoxy composite materials(CFRP) by using HSS drill, a few types of diamond gift electroplated drills are manufactured, and machinability of these drills is experimented with a variety of cutting speed and feed rate. These drills have some advantages of good wear resistant and the conception of grinding process. As a result, using of these drills improves both troubles being caused by tool wear and damage of exit surface depending on fiber stacking angle. It is desirable that cutting conditions for the cutting thickness per revolution must be set under 0.01mm when the size of a diamond grit is # 60 .approx. 80.

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The Revolution of Diamond Synthesis Technology

  • Sung, James-C.;Hu, Shao-Chung;Lin, I-Chiao;Tsai, Chia-Cheng
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1136-1137
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    • 2006
  • The ultrahigh pressure process for synthesizing diamond grits is due to make a quantum leap: the raw materials will incorporate diamond seeds with a predetermined pattern. The result is doubling the diamond yield with a narrower size distribution. Moreover, the shape of diamond crystals can be precisely tuned. For example, diamond octahedra or diamond cubes, that are not available today, can be mass-produced. The new technology is now being implemented worldwide so the future diamond grits will have improved quality at reduced prices.

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Utilizing Advanced Pad Conditioning and Pad Motion in WCMP

  • Kim, Sang-Yong;Chung, Hun-Sang;Park, Min-Woo;Kim, Chang-Il;Chang, Eui-Goo
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 추계학술대회 논문집 Vol.14 No.1
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    • pp.171-175
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    • 2001
  • Chemical mechanical polishing(CMP) process has been widely used to planarize dielectrics and metal, which can apply to employed in integrated circuits for sub-micron technology. Despite the increased use of CMP process, it is difficult to accomplish the global planarization of free-defects in inter level dielectrics and metal. Especially, defects like (micro-scratch) lead to severe circuit failure, and affects yield. Current conditioning method - bladder type, orbital pad motion- usually provides unsuitable pad profile during ex-situ conditioning near the end of pad life. Since much of the pad wear occurs by the mechanism of bladder type conditioning and its orbital motion without rotation, we need to implement new ex-situ conditioner which can prevent abnormal regional force on pad caused by bladder-type and also need to rotate the pad during conditioning. Another important study of ADPC is related to the orbital scratch of which source is assumed as diamond grit dropped from the strip during ex-situ conditioning. Scratch from diamond grit damaged wafer severely so usually scraped. Figure 1 shows the typical shape of scratch damaged from diamond. e suspected that intensive forces to the edge area of bladder type stripper accelerated the drop of Diamond grit during conditioning. so new designed Flat stripper was introduced.

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Powder Metallurgy Diamond Tools - A Review of Manufacturing Routes

  • Konstanty, Janusz
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.871-872
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    • 2006
  • Nowadays the market for diamond tools grows rapidly. The present decline in the price of industrial diamond makes it a commoditised product capable of competing with conventional abrasives. In terms of production volume, the largest group of diamond tools comprises the metal-bonded diamond impregnated tools, such as sawblades, wire saws, and core drills for cutting stone and construction materials, and core bits for mining applications. This article provides a compendious coverage of the powder metallurgy (PM) diamond tool-making routes, and identifies the recent trends towards changing the tool design and composition to render it cheaper and more efficient.

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