• Title/Summary/Keyword: development tool

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다이아몬드 터닝 가공의 미세절삭력 측정을 위한 Tool Holder 설계 (Tool Holder Design for Measurement of Cutting Force in Diamond Turning Process)

  • 정상화;김상석;도철진;홍권희;김건희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.68-71
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    • 2000
  • A tool holder system has been designed to measure cutting forces in diamond turning. This system includes a 3-component piezo-electric tranducer. In this research, tool holder system is modeled by considering the element dividing, material properties, and boundary conditions using MSC/PATRAN. Mode and frequency analysis of structure is simulated by MSC/NASTRAN, for the purpose of developing the effective design. In addition, tool holder system is verified by vibration test using accelerometer. This system will aid to the development of Fast Tool Servo.

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공구접근 경로가 밀링 가공된 원통 구멍 형상에 미치는 영향 (Effect of Tool Approaching Path on the Shape of Cylindrical Hole in a Milling Process)

  • 김광희
    • 한국기계가공학회지
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    • 제3권4호
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    • pp.50-55
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    • 2004
  • Because of the development in mold industries, the geometrical form accuracy of the milled surface is getting more and more important. It has been known that the geometrical form accuracy is affected by machine conditions, cutting conditions, tool conditions and tool path and so on. Among them, the tool approaching path causes the change in material removal per tooth at the end of each machining cycle. And, this change generates the geometrical form error around the region where the tool engages the workpiece initially. So, it is impossible to eliminate the geometrical error caused by the tool approaching path. Thus, characteristics of this geometrical error are studied analytically and experimentally to minimize this region.

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선반작업에서 Ploughing Mechanism을 고려한 표면 거칠기에 관한 연구 (A Study on The Surface Roughness by Ploughing Mechanism in Turning Process)

  • 홍민성
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.251-256
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    • 1999
  • "Ploughing" on the flank face of the tool in the metal cutting process is due to the tool in the metal cutting process is due to the finite edge radius of the tool and due to the development of flank wear. Because of the high stresses near the cutting edge, elastic-plastic deformation would be caused between the tool and the machined surface over a small area of the tool flank. The deformation would affect the roughness of the machined surface. Recently, some attempts have been made to predict the surface roughness, but elastic-plastic effect due to ploughing in the cutting process has not been considered. The research has analyzed mechanism of the ploughing of the cutting process using contact mechanics. Tool and workpiece material properties have been taken into account in the prediction of the surface roughness. The surface roughness has been simulated by the surface-shaping system. The results between experiment and simulation have been compared and analyzed. analyzed.

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공작 기계의 신뢰성 평가를 위한 웹 기반 해석 프로그램 개발 (Development of a Web-based Analysis Program for Reliability Assessment of Machine Tools)

  • 강태한;김봉석;이수훈;송준엽;강재훈
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.369-374
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    • 2004
  • Web-based analysis programs for reliability assessment of machine tools were developed in this study. First, the reliability data analysis program was developed to search for failure rate using failure data and reliability test data of mechanical part. Second, failure mode analysis was developed through performance tests like circular movement test vibration test for machine tools. This analysis program shows correlation between failure mode and performance test result. Third, tool life was predicted by correlation between flank wear and cutting time, using the extended Taylor tool life equation in turning data and the equivalently converted equation in order to apply ball endmill data to Taylor tool life equation in milling data. All the information related to input and result data can be stored in theses programs.

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초경공구를 사용한 Ti-6Al-4V 타이타늄 합금의 절삭가공시 공구마멸과 절삭특성에 관한 연구 (A Study on the Tool Wear and Cutting Characteristics in the Machining of Ti-6Al-4V using Tungsten Carbide Tool)

  • 김남용;홍우표;이동주
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.361-366
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    • 2000
  • The machinability of Ti-6Al-4V titanium alloy and tool wear behavior when machining Ti-6Al-4V titanium alloy was studied to understand the machining characteristics. this material is one of the strong candidate materials present and future aerospace or medical applications. Nowadays their usage has already been broaden to everyday's commercial applications such as golf club heads, finger rings and many decorative items. Anticipating the general use of this material and development of the titanium alloys in domestic facilities, the review and the study of the machining parameters for those alloys are deemed necessary. this study is concentrated to the machining parameters of the Ti-6Al-4V alloy due to their dominant position in the production of titanium alloys.

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고정번지식 ATC개발에 관한 연구 (A Study on the Development of Fixed Address Type Automatic Tool Changer)

  • 이춘만;허영진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.1015-1018
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    • 2002
  • Recently, many studies have been undergoing to reduce a working time in a field of machine tool. There are two ways of reducing a working time; to reduce an actual working time by heighten a speed of spindle and to reduce a stand-by time by shortening a tool exchanging time. ATC(Automatic Tool changer) belongs to the latter case. Fixed address type ATC that is being developed ill this study can store more number of tool in small space than magazine transfer type ATC relatively as well as shorten tool exchanging time. In this study, a simplified equivalent model of finite element method in order to analyze structure of fixed address type ATC.

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4륜구동.조향 차량의 선회 성능 해석을 위한 Simulation Tool 개발 (Development of a Simulation Tool for the Cornering Performance Analysis of 4WD/4WS Vehicles)

  • 계경태;김준영;허건수
    • 한국자동차공학회논문집
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    • 제5권1호
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    • pp.195-206
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    • 1997
  • In this study, a simulation tool is developed in order to investigate non steadystate cornering performance of 4WD/4WS vehicles. The 4WD/4WS vehicles are modeled as a 8-th order dynamic system which includes complex non-linear vehicle dynamics and tire models. The vehicle models are constructed into a modulated simulation tool and are utilized for analyzing cornering performance such as combined braking and steering, cornering on the icy read and $\mu$-split braking, The whole analysis is done with the simulation tool which consists of a number of subsystems and offers graphic environment. Simulation results show that this tool is useful and cost-effective in the dynamic analysis of the combustion-engine vehicles as well as electrically driven vehicles.

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환기시스템의 성능평가를 위한 통합 시뮬레이션 Tool의 개발 (A Development of Coupled Simulation Tool to Evaluate Performance of Ventilation System)

  • 조왕희;송두삼
    • 설비공학논문집
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    • 제18권2호
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    • pp.112-121
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    • 2006
  • To evaluate the performance of ventilation system properly, the correlations among the ventilation rate, indoor air-quality and cooling/heating load should be analysed. In this study, simulation tool to analyze the performance of ventilation system was developed. The simulation tool is based on the TRNSYS and some modules to calculate concentration of pollutants with the operation of ventilation system and to decide the signal of ventilation system were newly developed in this study. And these modules coupled with building load and heating/cooling simulation modules. To verify the validity of developed simulation tool, comparison study between simulation and field study were accomplished. As results, the simulation tool developed in this study can be used to predict the performance of ventilation system with accuracy.

리니어 모터를 적응한 공작기계의 열변형 특성에 관한 연구 (A Study on the thermal behaviors of a machine tool with linear motors)

  • 김종진;조동우
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.36-40
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    • 2002
  • The development of feed drive system with high speed and accuracy has been a major issue in the machine tool industry. Linear motors can be used as the efficient tool to achieve fast feed mechanism and high accuracy. However. a high speed feed drive system with linear motors can generate heat problems such as the variation of temperature distribution and the resultant thermal stress. In this paper, the important heat sources and the resultant thermal errors are presented. The thermal deformation characteristics of the machine tool with linear motors were identified, which are thermal expansion of linear scale, shrinkage, expansion and bending in the machine tool structure.

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3차원 포켓가공을 위한 절삭층 형성 및 공구선정 (Generation of Cutting Layers and Tool Selection for 3D Pocket Machining)

  • 경영민;조규갑
    • 한국정밀공학회지
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    • 제15권9호
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    • pp.101-110
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    • 1998
  • In process planning for 3D pocket machining, the critical issues for the optimal process planning are the generation of cutting layers and the tool selection for each cutting layers as well as the other factors such as the determination of machining types, tool path, etc. This paper describes the optimal tool selection on a single cutting layer for 2D pocket machining, the generation of cutting layers for 3D pocket machining, the determination of the thickness of each cutting layers, the determination of the tool combinations for each cutting layers and also the development of an algorithm for determining the machining sequence which reduces the number of tool exchanges, which are based on the backward approach. The branch and bound method is applied to select the optimal tools for each cutting layer, and an algorithmic procedure is developed to determine the machining sequence consisting of the pairs of the cutting layers and cutting tools to be used in the same operation.

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