• Title/Summary/Keyword: design processes

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Preform Design of Backward Extrusion Based on Inference of Analytical Knowledge (해석적 지식 추론을 통한 후방 압출푸의 예비 성형체 설계)

  • 김병민
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.84-87
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    • 1999
  • This paper presents a preform design method that combines the analytic method and inference of known knowledge with neural network. The analytic method is a finite element method that is used to simulate backward extrusion with pre-defined process parameters. The multi-layer network and back-propagation algorithm are utilized to learn the training examples from the simulation results. The design procedures are utilized to learn the training examples from the simulation results. The design procedures are two methods the first the neural network infer the deformed shape from the pre-defined processes parameters. The other the network infer the processes parameters from deformed shape. Especially the latest method is very useful to design the preform From the desired feature it is possible to determine the processes parameters such as friction stroke and tooling geometry. The proposed method is useful for shop floor to decide the processes parameters and preform shapes for producing sound product.

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The Design of the Workflow Management System for Engineering Change Approval (설계 변경 승인을 위한 Workflow Management System 설계)

  • Lee, Chang-Soo;Kim, Sunn-Ho
    • IE interfaces
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    • v.12 no.1
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    • pp.79-93
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    • 1999
  • As most of information systems developed are data-centric rather than process-centric, it is difficult for users to understand and manage the system from the viewpoint of work processes. To resolve the problem of the data-centric design, we propose a new method to design WFMSs(Workflow Management Systems), which are focused on processes and modified from current information engineering methods. In this research, the drawing approval and engineering change approval process of a K manufacturing company has been analyzed as a sample process. This method takes two steps, i.e., process analysis and system design. In the prosess analysis, data and processes are analyzed, and functions and tasks are derived from the processes. In the system design, a data model for the operation of WFMS is designed, and based on this data model, build-time and run-time functions of WFMS are designed.

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A study on the die structure for the improvement of the geometric accuracy in the single point sheet incremental forming process (판재 점진 성형 공정의 정밀도 향상을 위한 다이 구조 개선에 대한 연구)

  • LEE, Won-Joon;KIM, Min-Seok;Seon, Min-Ho;YU, ․Jae-Hyeong;Lee, Chang-Whan
    • Design & Manufacturing
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    • v.16 no.2
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    • pp.53-59
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    • 2022
  • Unlike other press forming processes, ISF (Incremental sheet forming) doesn't require a punch and die set. However, during the ISF processes unwanted bending deformation occurred around the target geometry. This paper is aimed to analyze the effect of the die structure, which is supported by bolts, on the geometric accuracy of the ISF processes. In this research, the ISF processes with Al5052 sheet of 0.5 mm, the tool diameter of 6 mm and the stepdown of 0.4 mm was employed. L-shaped, step-shaped, relief-shaped geometry were employed in experiments. Sectional view and the plastic strain were compared. From this research we find out that the bolt supported ISF processes increases the geometric accuracy of products very effectively.

A Study on the Environment-friendly Textile Products (환경친화적 섬유제품에 관한 연구)

  • 최나영;김문숙
    • The Research Journal of the Costume Culture
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    • v.6 no.1
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    • pp.121-135
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    • 1998
  • This study discusses the concept on environment-friendly textile products, environmentally oriented processes of fiber and fabric production, and case reports of environments-friendly products. This study may inspire recognition and necessity of environment-friendly textile products to textile industry and designers ,and also develop the consideration of environmental aspects in the field of textile design and fashion design. Environment-friendly textile products mean not only natural products but also the products reduced the environmentally harmful consequences of their production processes. Because the textile production processes may cause environmental problem. the processes of bleaching, dyeing, mercerising, proofing, and establishing must be carefully controlled. These environment-friendly textile products in this study are divided into development of environment-friendly textile products, recycled textile products, products which are produced by environmentally oriented processes, and recycling capacity in the process of the coming into use. If the textile industrialists and its designers are continuously interested in those environment-friendly products, the textile industrialists produce environment-friendly products in manufacturing process, and the textile and the fashion designers design their products having the conciousness of environment. They reduce environmental pollution caused by producing textile products and are survived in the struggle of existence of the future world trade market.

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A note on CUSUM design for autocorrelated processes (자기상관 공정에 대한 누적합관리도에서 설계모수 값의 결정)

  • Lee, Jae-June;Lee, Jong-Seon
    • Journal of Korean Society for Quality Management
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    • v.36 no.4
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    • pp.87-92
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    • 2008
  • It is common to use CUSUM charts for detecting small level shifts in processes control, in which reference value(k) and decision interval(h) are the design parameters to be determined. To control process with autocorrelation, CUSUM charts could be applied to residuals obtained from fitting ARIMA models. However, constant level shifts in processes lead to varying mean shifts in residual processes and thus standard CUSUM charts may need to be modified. In this paper, we study the performance of CUSUM charts with various design parameters applied to autocorrelated processes, especially focussing on ARMA(1,1) models, and propose how they can be determined to get better performance in terms of the average run length.

Optimal Design of the Forging Processes of Flare Nut for Automobiles using Finite Element Analysis (유한요소해석에 의한 승용차용 플레어 너트 단조공정의 최적설계)

  • 추덕열;한규택
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.1
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    • pp.83-89
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    • 2004
  • Flare nut is an important Part that used to joint a brake tube-end in automobiles. It was made of SWCH 10A by machining. But we studied to make it by metal forming. The main focus of this paper is to investigate an optimal forging processes for flare nut using the DEFORM$^{TM}$-3D. commercially available finite element code and tests. Actually an explicit finite element analysis of the flare nut forging processes has been carried out to predict an optimal shape of the flare nut and its results were reflected in the tests of the forging processes design for flare nut. The simulation results which had obtained from finite element analysis were contributed to the forging processes design for flare nut. An optimal shape of nave nut showed agreements with test results. Furthermore. this paper should contribute to a development of the forging process for a variety of parts.s.

Application of Discrimination Information (Cross Entropy) as Information-theoretic Measure to Safety Assessment in Manufacturing Processes

  • Choi, Gi-Heung;Ryu, Boo-Hyung
    • International Journal of Safety
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    • v.4 no.2
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    • pp.1-5
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    • 2005
  • Design of manufacturing process, in general, facilitates the creation of new process that may potentially harm the workers. Design of safety-guaranteed manufacturing process is, therefore, very important since it determines the ultimate outcomes of manufacturing activities involving safety of workers. This study discusses application of discrimination information (cross entropy) to safety assessment of manufacturing processes. The idea is based on the general principles of design and their applications. An example of Cartesian robotic movement is given.

Application of Information-theoretic Measure (Entropy) to Safety Assessment in Manufacturing Processes

  • Choi, Gi-Heung
    • International Journal of Safety
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    • v.4 no.1
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    • pp.8-13
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    • 2005
  • Design of manufacturing process, in general, facilitates the creation of new process that may potentially harm the workers. Design of safety-guaranteed manufacturing process is, therefore, very important since it determines the ultimate outcomes of manufacturing activities involving safety of workers. This study discusses application of information-theoretic measure (entropy) to safety assessment of manufacturing processes. The idea is based on the general principles of design and their applications. Some examples are given.

Optimum Design of the Process Parameter in Sheet Metal Forming with Design Sensitivity Analysis using the Direct Differentiation Approach (II) -Optimum Process Design- (직접미분 설계민감도 해석을 이용한 박판금속성형 공정변수 최적화 (II) -공정 변수 최적화-)

  • Kim, Se-Ho;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2262-2269
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    • 2002
  • Process optimization is carried out to determine process parameters which satisfy the given design requirement and constraint conditions in sheet metal forming processes. Sensitivity -based-approach is utilized for the optimum searching of process parameters in sheet metal forming precesses. The scheme incorporates an elasto-plastic finite element method with shell elements . Sensitivities of state variables are calculated from the direct differentiation of the governing equation for the finite element analysis. The algorithm developed is applied to design of the variablc blank holding force in deep drawing processes. Results show that determination of process parameters is well performed to control the major strain for preventing fracture by tearing or to decrease the amount of springback for improving the shape accuracy. Results demonstrate that design of process parameters with the present approach is applicable to real sheet metal forming processes.

A System Decomposition Technique Using A Multi-Objective Genetic Algorithm (다목적 유전알고리듬을 이용한 시스템 분해 기법)

  • Park, Hyung-Wook;Kim, Min-Soo;Choi, Dong-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.499-506
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    • 2003
  • The design cycle associated with large engineering systems requires an initial decomposition of the complex system into design processes which are coupled through the transference of output data. Some of these design processes may be grouped into iterative subcycles. In analyzing or optimizing such a coupled system, it is essential to determine the best order of the processes within these subcycles to reduce design cycle time and cost. This is accomplished by decomposing large multidisciplinary problems into several sub design structure matrices (DSMs) and processing them in parallel This paper proposes a new method for parallel decomposition of multidisciplinary problems to improve design efficiency by using the multi-objective genetic algorithm and two sample test cases are presented to show the effect of the suggested decomposition method.