• Title/Summary/Keyword: depth of cut

Search Result 737, Processing Time 0.022 seconds

Pick-up Lens Manufacturing for Optical application using Diamond Turning Process (다이아몬드 터닝가공을 이용한 광정보저장용 픽업렌즈 제작)

  • Kim, J.H.;Kim, S.S.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2004.04a
    • /
    • pp.47-51
    • /
    • 2004
  • The aspherical lens are used as objective lens of optical pickup. The sample product is made before manufacturing the injection mould of lens to examine the design factor. The optimum cutting conditions of the main spindle speed, the depth of cut, the feed rate are found when we cut PMMA and PC lens sample with ultra-precision SPDT. The demanded surface roughness 10 nm Ra, aspherical form error 0.5 ${\mu}m$ P-V for aspherical lens of optical data storage device are satisfied for PMMA, but not satisfied for PC.

  • PDF

Development of Tool and Optimal Cutting Condition Selection Program (최적 절삭 조건을 고려한 절삭공구 선정 프로그램 개발)

  • Shin, Dong-Oh;Kim, Young-Jin;Ko, Sung-Lim
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.26 no.2
    • /
    • pp.165-170
    • /
    • 2000
  • In order to perform a successful material cutting process, the operators are to select the suitable machining tools and cutting conditions for the cutting environment. Up to now, this has been a complicated procedure done by the data in the tool manufacturers' paper catalog and the operator's experiencial knowledge, so called heuristics. This research is motivated by the fact that using computer techniques in processing vast amount of data and information, the operator can determine the tool and cutting condition easily. In the developed program, the selection of milling cutter, insert, and components are combined to provide optimal cutting speed, depth of cut, feed rate, rpm, and power. This program also provides the selection routine for end mill, drilling, turning, and grinding where the suitable tools are selected by workpiece, holder type, cut type, and insert shape.

  • PDF

Study on Cutting Characteristics of WC-Co with Micro Cutting in SEM (SEM 내 마이크로 절삭에 의한 초경합금재의 절삭 특성에 관한 연구)

  • 허성중
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.20 no.10
    • /
    • pp.74-81
    • /
    • 2003
  • This paper describes that the micro-cutting of WC-Co using PCD (Polycrystalline Diamond) and PcBN (Polycrystalline Cubic Boron Nitride) cutting tools are performed with SEM(Scanning Electron Microscope) direct observation method. The purpose of this study is to present reasonable cutting conditions to obtain precise finished surface and machining efficiency. Summary of the results are shown below: (1) The thrust cutting forces tend to increase more than the principal forces as the depth of cut and the cuttlllg speed are increased preferably on orthogonal microcutting. (2) The tool wear in the flank face was formed larger than that in the rake face on orthogonal micro cutting. (3) The wear appearance for PCD tools is abraded by hard WC particles of the work materials, which lead diamond grain to be detached from the bond.

A study on the surface integrity of machined surface layer in machining hardened STD11 steel (경화처리된 합금공구강의 절삭에서 가공 표면층의 표면성상에 관한 연구)

  • Noh, Sang-Lai;An, Sang-Ook
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.11 no.5
    • /
    • pp.153-160
    • /
    • 1994
  • In this study, residual stress and surface roughness were investigated experimentally to evaluate surface integrity on surface layer machined by CBN, ceramics and WC cutting tools. When machining difficult-to-cut material (hardened STD11 steel $H_{R}$C 60), residual stresses remaining in machined surface layer were mainly compressive. The increase of flank wear caused a shift of the compressive residual stress maximum to greater workpiece depths, but the changes did not penetrate the workpiece beneath a depth of 300 .mu. m. Surface roughness was influenced considerably by variations of the cutting speed and feed. In machining hard material, CBN and A1$_{2}$ $O_{3}$ ceramics cutting tool materials proved significantly superior to mixed ceramics A1$_{2}$ $O_{3}$-TiC and WC in evaluation of surface integrity.y.

  • PDF

Laser Cutting of Thick Diamond Films Using Low-Power Laser (저 출력 레이저를 이용한 다이아몬드 후막의 절단)

  • 박영준;백영준
    • Journal of the Korean Ceramic Society
    • /
    • v.37 no.2
    • /
    • pp.140-144
    • /
    • 2000
  • Laser cutting of thick diamond films is studied using a low-power(10 W) copper vapor laser. Due to the existence of the saturation depth in laser cutting, thick diamond films are not easily cut by low-power lasers. In this study, we have adopted a low thermalconductivity underlayer of alumina and a heating stage (up to 500$^{\circ}C$ in air) to prevent the laser energy from consuming-out and, in turn, enhance the cutting efficiency. Aspect ratio increases twice fromm 3.5 to 7 when the alumina underlayer used. Adopting a heating stage also increases aspect ratio and more than 10 is obtained at higher temperatures than 400$^{\circ}C$. These results show that thick diamond films can be cut, with low-power lasers, simply by modifying the thermal property of underlayer.

  • PDF

High Precision and Effective Grinding using Super Abrasives and ELID (초연삭입자와 ELID를 이용한 고정밀 고능률 연삭가공)

  • Koo, Yang;Kim, Gyung-Nyun
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.2 no.4
    • /
    • pp.25-32
    • /
    • 2003
  • In this study, the grinding characteristics of CBN wheels, such as grinding force and surface roughness, have been compared and analyzed from various working conditions of spindle speed and depth of cut. To actualize high efficient grinding at ceramic and silicon nitride material, electrolytic in-process dressing (ELID) method has been applied at metal bonded diamond and CBN wheels. Super precision grinding using ductile mode at difficult-ta-cut materials could be performed.

  • PDF

Dyeing and Functional Property of Cotton Fabrics dyed with Glycyrrhizae Radix Extract(II) - The Color Depth of Cotton Fabrics by Chitosan & Cationed Treatment- (감초추출물에 의한 면직물의 염색성과 기능성(II) - 키토산, 캐티온화제 처리에 의한 면직물의 농색화 -)

  • Lee, Young-Sook;Jang, Jeong-Dae
    • Fashion & Textile Research Journal
    • /
    • v.12 no.5
    • /
    • pp.667-675
    • /
    • 2010
  • This research did chistosan and cation treatment to raise K/S vlue. In this result, chitosan 1%, cation 4% treatment showed the highest K/S value. Gilycyrrhizae radix dyeing showed the highest K/S value in pH3, pre-mordant, $30^{\circ}C$, 80 min.. Its color Y, YR. K/S value over 2.5 times showed in chitosan treatment fabrics, 5 times in cation treatment fabrics than cotton fabrics on the condition of none-mordant ones. In the antibacterial activity, staphylococus showed 99.9% in all fabrics. Klebsilla Pneumonia also showed 97.1% in chitosan treatment fabrics and it showed 99.9% in other all fabrics. In the deodorization and UV-cut effect, the more K/S value and the larger effect was showed.

Dyeing and Functional Property of Cotton Fabrics dyed with Glycyrrhizae Radix Extract(I) - The Color Depth of Cotton Fabrics by Mercerization & Tannic Acid Treatment - (감초추출물에 의한 면직물의 염색성과 기능성(I) - 머서화, 탄닌산처리에 의한 면직물의 농색화 -)

  • Lee, Young-Sook;Jang, Jeong-Dae
    • Fashion & Textile Research Journal
    • /
    • v.12 no.4
    • /
    • pp.523-530
    • /
    • 2010
  • The purpose of this research was to raise K/S value by mercerization and tannic acid treatment in cotton fabrics. K/S value was 2.84-3.56 in mercerized none-mordant fabrics and it is 5.12-5.36 in tannic acid treatment. As the result, it showed higher in processed cotton fabrics than in unprocessed ones. Processed cotton fabrics had high K/S value in pH 3, pre-mordant. Antibacterial activity showed 99.9% in tannic acid and Cu mordanted fabrics. Deodorization and UV-cut effect were showed a higher effect in dyed fabrics than in undyed ones.

A New Technique Development for Measuring Plastic Strain of Precision Machined Surface (정밀가공면의 소성스트레인 측정을 위한 새로운 기법의 개발)

  • 김태영;반야풍;문상돈
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.15 no.4
    • /
    • pp.141-147
    • /
    • 1998
  • A plastically deformed layer in the precision machined surface affects in various forms the physical properties of machined components such as the fatigue strength, the dimensional instability, microcracks and the stress corrosion cracking. These physical properties, so called surface integrity, are very important for designing highly stressed and critically loaded components. Typical plastic strains in the precision machined surface are very difficult to measure, since they are located within a very short distance from the surface and they change very rapidly. A new way is suggested to determine the residual strain in plastically deformed materials by analyzing the plastically deformed layer after a subsequent recrystallization process. This investigation is to explore a new technique for measuring plastic strain in machining applications, and in particular, to and the effect of cutting parameters(rake angle, depth of cut, specific cutting energy), on the plastic strains and strain energy.

  • PDF

Development of the Automatic Inlet (자동물꼬의 개발)

  • 정하우;이남호;김성준;최진용;한형근;김대식
    • Magazine of the Korean Society of Agricultural Engineers
    • /
    • v.37 no.1
    • /
    • pp.49-54
    • /
    • 1995
  • Three types of floating-type automatic inlet were developed for the purpose of reduc- ing farmer's working hours required for water management and saving irrigation water. The point of automation is to use a float within the inlet which is floated and sinked by the ponding depth of paddy field, Thus opens and closes the control gate of irrigation. Suitability of each inlet may depend on production cost, applicability to paddy field condi- tions, and feasibility to farmers, etc. The first model was composed of three parts : chamber for irrigation control gate, chamber for float controlled by ponding depth, and connection bar between the two parts. It was designed to open and close the control gate gradually as the ponding depth drops and rises to a certain level. The second model was designed to improve the weak point of the first model which is the imperfect-closing of gate when it approaches to the end of ir- rigation. A switch-spring was equipped above the connection bar for perfect opening and closing of gate when the ponding depth reaches to a certain level. The third model was designed by combining the two chambers, that is, cut in halves the inlet volume of the above two models. Magnets were equipped above the float for perfect opening and closing gate. The functional experiment for three developed inlets was successfully carried out and the rating curves were derived.

  • PDF