• Title/Summary/Keyword: depth of cut

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Fabrication of 3D Micro Structure Using Micro Electrical Discharge Milling (마이크로 방전 밀링을 이용한 미세 구조물 제작)

  • 이병욱;이상민;김보현;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.41-47
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    • 2004
  • As mechanical structures are minimized, the demand on micro dies and molds has increased. Machining complex 3D shapes requires fabrication procedures for preparing the electrodes. Micro electrical discharge milling using a simple shape electrode can produce 3D micro structure. In this paper the machining characteristics of micro electrical discharge milling according to depth of cut and capacitance are investigated. The machining time is diminished when simple tool-paths and algorithms for changing the feedrate are applied. But a distorted bottom shape and a tapered wall shape are inevitable after machining. The distorted bottom shape and the taper angle of wall are reduced by finish machining.

The Lateral Earth Pressure on Braced Cut Walls Considering Subsoil Condition in Korea (국내 지반조건을 고려한 흙막이 백제에 작용하는 토압)

  • Chae, Young-Su;Moon, Il
    • Proceedings of the Korean Geotechical Society Conference
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    • 1994.09a
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    • pp.129-138
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    • 1994
  • It is well recognized that accurate analysis of lateral earth pressure is very signficant factor which determines the design amount of braced cut walls and braced systems. Many researchers, Peck, Terzaghi-Peck and so on, make a study about lateral earth pressure to act on the flexible walls. But these studies trouble accurate to multy layered systems like inland areas in Korea. This study is compared with the field messurement data to estimate the earth pressure distributions in multy layered areas and the empirical earth pressure distributions. The conclusions are as follows : At final excavation depth, the lateral earth pressure which messured by field instrument is smaller than the empirical earth pressure. (About 1.85~5.32 times). In the case of considering the soft rock layer to the final excavation depth, the messured earth pressure is safe to be compared with empirical earth pressure. The messured earth pressure distributions are like that the upper soil layer is small the middle soil layer is large, the rock mass layer is very small.

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Study on the tool temperature estimation for different cutting conditions in turning using a statistical method (통계적 기법을 이용한 선삭 가공 절삭조건에 따른 공구온도 예측)

  • 김성청;이응석;문홍현;송길용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.851-856
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    • 1997
  • This study is on the estimation of the tool temperature for different tool nose radius and cutting conditions in turning. The experiment has been performed in different cutting conditions such as cutting speed, feed rate, and depth of cut for the tool nose radius, 0.4R, 0.8R using SMC workpiece materials. Tool temperature is measured using thermo-couple which is embedded in the insert tip. Using a multiple linear regression method, the tool temperature can be determined as an exponential equation with cutting variables and tool nose diameters for different tool materials. The equations determined in this study show a good correlation for the cutting conditions and can be used for the tool temperature estimation. The result indicates that the tool temperature decreases for ~ncreasing the tool nose radius in general. Also, nose radius hardly influences on the tool temperature compared with cutting speed, feed rate and depth of cut.

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Railway Underground Crossing Method Using PC Slab (직접 PC슬래브설치를 통한 철도지하횡단 공법의 적용 연구)

  • Min, Kyung-Ju;Lee, Bang-Woo;Park, Byung-Yong
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2439-2449
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    • 2011
  • Existing grade crossings between railway and roadway area gradually changed to grade separation systems by the law. In the case of new roadway construction which crosses railways, it shall be grade separation system in principle. With the railway underground crossing method, many practices have been developed which can minimize rail displacements and avoid rail release. With these methods, the effects to the train can be reduced. The underground crossing methods can be identified as open-cut methods and non open-cut methods. The open-cut methods include temporary support methods and special rail construction methods. Also the non open-cut methods includes pipe roof methods, front jacking methods, messer shield methods, NTR methods and JES methods. Among these, the most suitable method is applied considering safety, economy, class of each rail system (train passing frequency and velocity), etc. In the non open-cut methods, the cost and duration shall be increased to keep existing rail system during construction. In the open-cut methods which use plate girders, the rail speed shall be restricted due to the displacement and vibration of the girder. In this study new grade separation methods were developed. With this method, the safety during construction can be increased. This method refines temporary support methods, but pc slab girder with huge stiffness is applied instead of plate girders. With this method, the rail displacement can be reduced and higher safety can be obtained during construction. Also construction cost and duration can be minimized because the temporary work and the overburden soil depth can be reduced.

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Feature Extraction of Ultrasonic Signal due to Form of Defect in Solids (고체내부에 존재하는 결함의 형태에 따른 초음파 신호의 특징 추출)

  • 문상택
    • Proceedings of the Acoustical Society of Korea Conference
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    • 1993.06a
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    • pp.169-173
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    • 1993
  • In this paper, the features extraction of reflected signals from various type of defects existing in the solid has been studied by Wiener filtering technique. In this experiment, three types of the defect have been considered; a flat cut, a angular cut and a circular hole. All of the defects have the same size, 20mm in diameter and have been located at 45mm in depth from the aluminum surface. In the result of the experiment, it has been found that the wiener filtering technique used for features extraction from the reflected signal corresponding to each defect have been very effective for defect classification.

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A study on the machinability of SUS304

  • Lim, K.Y.;Yu, K.H.;Seo, N.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.34-41
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    • 1993
  • SUS304 is wellknown as difficult-to-machine materials. It is easy to appear workhardened, and workhardening is one of the causes of groove wear on the tool. In this paper, the author would like to compare the width of flank wear with that of groove wear, and to find whether the groove wear can be used as a criterion of a tool life. The design of the twelve tests provides three levels for each variable (speed: 200m/min, 118m/min, 70m/min; feed: 0.3mm/rev, 0.17mm/rev, 0.1mm/rev; depth of cut: 0.4mm, 0.28mm, 0.2mm). The study of tool-life testing by statistical technique follows usual most scientific sequence. So the tool-life predicting equation is calculated by the method of least squares. The overall adequacy of the model can be verified by the analysis of variance. The results obtained are as follows : 1) When SUS304 is cut in 200(m/min), the width of flank wear is much larger than that of groove wear. 2) In cutting speed 118m/min, flank wear is a little larger than groove wear and in the cutting speed 70m/min, the latter is a little larger so that it is reasonable to determine the tool life according the crierion by groove wear in the low cutting speed (less than 70m/min). 3) Owing to the burr the depth of engagement along the cutting edge is extended toward the shank.

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Fabrication of optical waveguide on LiNbO$_3$substrate by proton exchange (LiNbO$_3$기판 위에서의 양자교환에 의한 공도파로 제작)

  • 정상철;심광보;정용선;신재혁;오근호
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.10 no.4
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    • pp.297-301
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    • 2000
  • Planar optical waveguides which have a higher refractive index than that of substrate were fabricated by proton exchange between $Li^+$ and $H^+$. Benzoic acid was used as proton source and process was carried out under the various reaction time and temperature. The depth of waveguide layer and the generated mode number were investigated by standard prism coupler. The cut-off depth for the fabrication of single mode optical waveguides was obtained by the function which was expressed on refractive index profile. Finally the experimental conditions for cut-of depth of single mode could be confirmed. Channel waveguides were manufactured from these confirmed conditions and the effective confinement of the induced light into waveguides was observed.

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A Study on the Internal Grinding of Tungsten Carbide Materials to Improve the Machining Performance (초경합금재의 내면연삭에서 가공능률 향상에 관한 연구)

  • Heo, Seoung Jung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.52-58
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    • 1996
  • This paper described on the effect of residual stocks in internal grinding of tungsten carbide materials in order to improve the grinding efficiency as well as grinding accuracy. Through the fundamental investigation is carried out for tungsten carbide materials using electroplated diamond wheel, the residual stock after grinding process is effective to the grinding efficiency. The obtained results are as follows: (1) Under the depth of cut(t) is constant and decreasing the workpiece velocity(Vw), the residual stock after grinding is increased, but the difference is little less than the difference by table speed. (2) Increasing the wheel velocity, the residual stock after grinding is decreased. Therefore in order to minimize the residual stock, the wheel velocity should be increased as far as possible. (3) The surface roughness and out-of roundness increased with depth of cut and table speed, and decreased with wheel velocity, but it may as well adopt as much as possible under the dimensional tolerance which is required for high efficiency grinding. (4) In order to remove residual stock, the spark-out grinding shoule be done, and it also can be improved about 20~25% throughout spark-out grinding, and the number of optimal spark-out times were within 10 times.

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