• Title/Summary/Keyword: dendrite arm spacing

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A Study on the Mechanical Properties of Al-8.6% Si-3.6% Cu Alloy Cast in Plaster Mold (석고주조(石膏鑄造)한 Al-8.6% Si-3.6% Cu 합금(合金)의 기계적(機械的) 성질(性質)에 관(關)한 연구(硏究))

  • Yeo, In-Dong;Kim, Dong-Ok;Kang, In-Chan
    • Journal of Korea Foundry Society
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    • v.4 no.4
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    • pp.5-13
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    • 1984
  • This paper is presented for showing the effect of cooling rate on dendrite arm spacing, correlated with the chilling power of molding materials (conventional plaster, foamed plaster, silica sand) and section thickness, and also showing relationship between dendrite arm spacing and mechanical properties for an aluminum - 8.6 percent silicon - 3.6 percent copper alloy. Local solidification time $(t_f)$ and secondary dendrite arm spacing (d) could be varied widely in accordance with the molding materials and casting thickness, and the following relationship is obtained: $d=9.4t_f\;^{0.31}$ A good correlation between dendrite arm spacing and mechanical properties such as ultimate tensile strength, yield strength, hardness was found, that is, mechanical properties decreased in a linear manner with increase in log of secondary dendrite arm spacing. Ultimate tensile strength in conventional plaster mold casting decreased by 15 percent comparing with the sand casting, where as in foamed plaster mold casting, it decreased by 30 percent comparing with the sand casting. From those results, it has been verified that DAS might be the most representative parameter for predicting mechanical properties varing with the different cooling condition.

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The Effects of the Distribution Aspect of Precipitate on the Corrosion Behavior of As-Cast Magnesium Alloys

  • 이충도
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.295-295
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    • 1999
  • In the present study, the corrosion behavior of AZ91D as-cast alloy was investigated form the viewpoint of the distribution aspect of precipitate ($Mg_{17}Al_{12}$) and the variation of Al concentration in the Mg-rich matrix. The dendrite arm spacing (DAS) of an as-cast specimen was measured as a function of degree which describes the distribution aspect of the precipitate, and the salt spray test was conducted for various grain-sired specimens fur 20 days. The dendrite arm spacing increased as the grain size increased to about 150㎛, but a constant value is indicated when the grain size exceeds that range. Although the relationship between the corrosion rate and grain size is of a nonlinear type, the linear trend between the corrosion rate and the dendrite arm spacing is maintained for the overall range of dendrite arm spacing. Since the precipitate in the as-cast alloy is discontinuously distributed, this linear relationship means that the variation of Al-solute concentration in the Mg-rich matrix has a more potent effect than the protective action of the precipitate on the corrosion behavior of an as-cast alloy.

A Study on Cooling Rate and Dendrite Arm Spacing of Gas Atomized $Al_{87.3}misch$ $metal_{8.3}Ni_{4.4}$ Powder (가스아토마이징된 $Al_{87.3}misch$ $metal_{8.3}Ni_{4.4}$ 분말의 냉각속도와 수지상 가지 가격에 관한 고찰)

  • Kim, Ji-Hun;Ye, Byung-Joon;Kim, Young-Hawn
    • Journal of Korea Foundry Society
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    • v.19 no.1
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    • pp.54-65
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    • 1999
  • The present work is an attempt to evaluate the relationship between dendrite arm spacing and average cooling rate in gasatomized $Al_{87.3}misch$ $metal_{8.3}Ni_{4.4}$ powder by means of the following methods. One is calculation of heat transfer coefficient and average cooling rate, which are derived from estimated particle velocity during gas-atomization. The other is measurement of secondary dendrite arm spacing, which are observed on the particle surface. Then, we make experimental equation for this relationship in case of permanent mold casting and compare it with similar equation in case of rapidly solidified powder. Both average cooling rates and solidification rates are considered to represent the variance of dendrite arm spacings in two types soidification route. Even though there is a considerable difference in each average cooling rate, the dendrite arm spacing values are similar in two cases; particle diameter, $100\;{\mu}m$, and casting width, 2.05 mm. It is because that each solidification route has similar solidification rate.

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Growth of Dendrites in the Unidirectionally Solidified Pivalic Acid-Ethanol System (일방향응고시킨 Pivalic Acid-Ethanol 계에서의 Dendrite의 성장)

  • Suk, Myung-Jin;Park, Young-Min
    • Journal of Korea Foundry Society
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    • v.31 no.4
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    • pp.191-197
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    • 2011
  • Transparent organic materials have been frequently used as an analog of the solidifying metallic materials, because their transparency permits an in-situ observation of the microstructural development during solidification through optical microscopy. Pivalic acid (PVA)-ethanol system showing an anisotropic property in solid-liquid interfacial energy and interface kinetics was adopted in the present experiment, and the detailed experiments performed are as follows: (1) variation of dendrite tip temperature with growth velocity, (2) correlation between primary dendrite arm spacing (${\lambda}_1$) and the growth orientation away from the heat flow direction (tilt angle: ${\theta}$), (3) variation of dendrite tip radius (R) with growth velocity (V), (4) dendrite tip stability parameter (${\sigma}^*$) and its dependence on the concentration. Concerning the correlation between the dendrite tip temperature and growth velocity the present result is well suited to Hunt-Lu equation. As the tilt angle increases, the average primary dendrite spacing tends to increase.

Dendrite Arm Spacing and Carbide Morphology with Thermal Gradient and Solidification Rate in Directionally Solidified Ni-Base Superalloy (일방향 초내열합금에서 응고속도 및 온도구배 따른 수지상간격 및 탄화물 형상 변화)

  • Son, S.D.;Kim, Y.H.;Choi, G.S.;Lee, J.H.;Seo, S.M.;Jo, C.Y.
    • Journal of Korea Foundry Society
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    • v.27 no.2
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    • pp.77-82
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    • 2007
  • The effects of thermal gradient and solidification rate on the dendrite arm spacing and carbide morphology were investigated in directionally solidified Ni-base superalloy, CM 247LC. Thermal gradient was controlled by changing the position of the cold chamber and the furnace set temperature. The interface morphology changed from the planar to dendritic as increasing solidification rate. It was found that the dendrite spacing decreased as increasing the thermal gradient as well as the solidification rate. Also, as increasing solidification rate, carbide morphology changed from blocky shape to script and spotty shapes.

Dendritic Growth in $14.6K_2O-85.4SiO_2$ Glass ($14.6K_2O-85.4SiO_2$ 유리에서 Dendrite의 성장)

  • 김성식;박현수;김종희
    • Journal of the Korean Ceramic Society
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    • v.22 no.3
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    • pp.41-45
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    • 1985
  • An experimental study has been carried out to investigate the effect of growth rate V and time on secondary dendrite arm spacing of cristobalite dendrites in $14.6K_2O-85.4SiO_2$ glass by means of x-ray diffractormetry optical microscopy and scanning electron microscopy The scanning lectron microscopy reveals a two-phase layer of dendritic crystals and interstitial melt which grow from the surface at a constant rate. Based on this experiment secondary arm spacing is proportional to V-0.24 and dendrite coarsening during isothermal holding shows that the secondary arm spacing increases with increasing heat-treatment time.

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Study of the Characteristics and Crystal Growth of a shorted Wire by Overcurrent (과전류에 의해 단락된 전선의 결정성장 특성에 관한 연구)

  • Park, Jin-Young;Bang, Sun-Bae;Ko, Young-Ho
    • Fire Science and Engineering
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    • v.31 no.6
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    • pp.83-90
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    • 2017
  • If an overcurrent exceeding the rated value is applied to an electric wire, the temperature of the electric wire increases, and the electric wire covering deteriorates to cause a short circuit. The upper limit temperature of the wire varies according to the magnitude of the overcurrent. When a short circuit occurs at each upper temperature limit, a cooling speed difference occurs during the solidification process due to the temperature difference between the short circuit temperature and the wire surface temperature. At this time, the pattern characteristics of the dendritic structure formed on the molten cross section are different. In this study, the upper temperature limit, which varied according to the overcurrent magnitude, was measured. At the time a short circuit occurred, the second branch spacing (dendrite Arm Spacing : DAS) of the dendrite was analyzed and the numerical value was quantified. The experimental results showed that the upper temperature limit increases with the magnitude of the overcurrent, and that the second branch spacing increases with increasing wire temperature.

Effect of Centrifugal Casting Thickness on the Mechanical Properties and the Microstructure of Alloy 625 (Alloy 625의 특성과 조직에 미치는 원심주조품 두께의 영향)

  • Lee, Yu-Jung;Kim, Byung-Hoon;Joo, Yun-Kon;Jo, Chang-Yong;Lee, Je-Hyun
    • Journal of Korea Foundry Society
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    • v.42 no.3
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    • pp.153-160
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    • 2022
  • The effect of thickness on the microstructure and the mechanical properties of centrifugal cast 625 was investigated. Centrifugal cast 625 with various thickness of 10, 17 and 50mm showed partially columnar grained structure 8, 12.3 and 18.5mm respectively from the outer surface. Secondary dendrite arm spacing in the columnar grains slightly increased with increasing casting thickness. Tensile strength of the columnar region was similar regardless of casting thickness. Solidification behavior of the columnar grained region is similar to that of directional solidification, thus solidification rate in the centrifugal cast tube was extrapolated from the secondary dendrite arm spacing data of the directionally solidified material. The equiax grained region formed interior of the thick castings. The tensile strength of the equiaxed region showed the average value of the columnar region which is presumably originated from the grain structure rather than secondary dendrite arm spacing.

Change of Secondary Dendrite Arm Spacing of Hypoeutectic Al-Si Alloys according to Si Content and Cooling Rate (아공정 Al-Si 합금에서 Si 함량과 냉각속도에 따른 제이차수지상간격의 변화)

  • Park, Kyeong-Seob;Kim, Hee-Soo
    • Journal of Korea Foundry Society
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    • v.37 no.4
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    • pp.108-114
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    • 2017
  • In this study, we investigated the effect of the Si content on the secondary dendrite arm spacing (SDAS) of hypoeutectic Al-Si binary alloys in the range of 4~10 wt% Si. Cooling curves were measured during the solidification of the alloy cast in a step-wise mold. We compared two kinds of solidification time: the first is the total solidification time for both dendritic and eutectic growth, and the second is the solidification time for only dendritic growth. The proportional constant in the relationship between SDAS and cooling rate was estimated, as this constant represents the stability of the cast microstructure. The proportional constant decreased with the Si contents from 4 wt% to 8 wt%, and it remains relatively uniform with up to 10 wt% of Si.

Microstructural Features of Al Alloy 7N01 Welded by $CO_2$ Laser - Microsturctural Features of Full Penetration Joints - ($CO_2$ 레이저 용접한 7N01 Al합금의 미세조직 특징(I) - 완전용입 용접부의 미세조직 -)

  • 윤재정;강정윤;김인배;김대업
    • Journal of Welding and Joining
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    • v.19 no.4
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    • pp.429-436
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    • 2001
  • The effect of welding condition on the microstructures of the weld metal in A7N01 welded by $CO_2$ laser was investigated. The number of ripples was increased with decreasing power and increasing welding speed. In the bead without ripple lines, the subgrain microstructures distribution from the fusion line toward the center of the bead were in the order of cellular, dendritic and equiaxed dendrite. However, in the bead with ripple lines, cellular and dendritic were formed between the fusion boundary and the ripple line. Inaddition, those structures were also observed between the ripple line. Equiaxed dendrites were formed only at the center line region. Cellular and dendritics formed near the ripple line were larger than those formed near the fusion boundary. The cooling rates estimated by the dendrite arm spacing were in the range of 200 to 1150oC/s. Cooling rate was increased with decreasing the power and increasing the welding speed. Mg and Zn segregated at the boundaries of cellulars and dendritics, Mg was segregated more than Zn. The segregation of Mg and Zn decreased with increasing cooling rate. Hardness of the weld metal was lower than that of the base metal in all welding conditions and increased as the cooling rate increased.

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