• Title/Summary/Keyword: deformation monitoring

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Real-time evaluation of automatic production quality control for friction welding machine (摩擦熔接機械 의 自動생산品質制御 實時間 評價)

  • 오세규;임우조;김형자
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.6
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    • pp.757-766
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    • 1985
  • Both in-process quality control and high reliability of the weld is one of the major concerns in applying friction welding to the economical and qualified mass-production. No reliable nondestructive monitoring method is available at present to determine the real-time evaluation of automatic production quality control for friction welding machine. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation period of the welding and the tensile strength of the welded joints as well as the various welding variables, as a new approach which attempts finally to develop an on-line (or real-time) quality monitoring system and a program for the process of real-time friction welding quality evaluation by initial AE cumulative counts. As one of the important results, it was well confirmed that the initial AE cumulative counts were quantitatively and cubically correlated with reliability of 95% confidence level to the joint strength of the welds, bar-to-bar (SCM4 to SUM31, SCM4 to SUM24L) and that an AE technique using initial AE counts can be reliably applied to real-time strength evaluation of the welded joints, and that such a program of the system was well developed resulting in practical possibility of real-time quality control more than 100% joint efficiency showing good weld with no micro-structural defects.

Capacitive Skin Piloerection Sensors for Human Emotional State Cognition (인간의 감정변화 상태 인지를 위한 정전용량형 피부 입모근 수축 감지센서)

  • Kim, Jaemin;Seo, Dae Geon;Cho, Young-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.2
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    • pp.147-152
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    • 2015
  • We designed, fabricated, and tested the capacitive microsensors for skin piloerection monitoring. The performance of the skin piloerection monitoring sensor was characterized using the artificial bump, representing human skin goosebump; thus, resulting in the sensitivity of $-0.00252%/{\mu}m$ and the nonlinearity of 25.9 % for the artificial goosebump deformation in the range of $0{\sim}326{\mu}m$. We also verified two successive human skin piloerection having 3.5 s duration on the subject's dorsal forearms, thus resulting in the capacitance change of -6.2 fF and -9.2 fF compared to the initial condition, corresponding to the piloerection intensity of $145{\mu}m$ and $194{\mu}m$, respectively. It was demonstrated experimentally that the proposed sensor is capable to measure the human skin piloerection objectively and quantitatively, thereby suggesting the quantitative evaluation method of the qualitative human emotional state for cognitive human-machine interfaces applications.

EMR: An effective method for monitoring and warning of rock burst hazard

  • Song, Dazhao;Wang, Enyuan;Li, Zhonghui;Qiu, Liming;Xu, Zhaoyong
    • Geomechanics and Engineering
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    • v.12 no.1
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    • pp.53-69
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    • 2017
  • Rock burst may cause serious casualties and property losses, and how to conduct effective monitoring and warning is the key to avoid this disaster. In this paper, we reviewed both the rock burst mechanism and the principle of using electromagnetic radiation (EMR) from coal rock to monitor and forewarn rock burst, and systematically studied EMR monitored data of 4 rock bursts of Qianqiu Coal Mine, Yima Coal Group, Co. Ltd. Results show that (1) Before rock burst occurrence, there is a breeding process for stress accumulation and energy concentration inside the coal rock mass subject to external stresses, which causes it to crack, emitting a large amount of EMR; when the EMR level reaches a certain intensity, which reveals that deformation and fracture inside the coal rock mass have become serious, rock burst may occur anytime and it's necessary to implement an early warning. (2) Monitored EMR indicators such as its intensity and pulses amount are well and positively correlated before rock bursts occurs, generally showing a rising trend for more than 5 continuous days either slowly or dramatically, and the disaster bursts generally occurs at the lower level within 48 h after reaching its peak intensity. (3) The rank of EMR signals sensitive to rock burst in a descending order is maximum EMR intensity > rate of change in EMR intensity > maximum amount of EMR pulses > rate of change in the amount of EMR pulses.

Design of Capacitive Sensors for Blood Vessel Condition Using FEA Simulation; For Developing of an Implantable Telemetry System to Monitoring the Arterial Change (FEA 시뮬레이션을 이용한 혈관 상태 측정용 커패시티브 센서 설계; 체내 동맥 혈관 변화 모니터링이 가능한 이식형 텔레메트리 시스템 개발을 위한)

  • Kang, So Myoung;Lee, Jae Ho;Wei, Qun
    • Journal of Korea Multimedia Society
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    • v.22 no.11
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    • pp.1280-1287
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    • 2019
  • For developing a wireless implantable device to monitoring the artery variation in real-time. The concept of a special vessel variation measurement capacitive sensor is presented in this paper. The sensor consists of two part; main sensor to measuring the arterial variation, and reference sensor is used to improve the accuracy of the capacitance value variation. Before sensor manufacture, a model of the sensor attached on the artery was designed in 3D to conduct in the FEA simulation to validate the validity and feasibility of the idea. The artery model was designed as layered structures and made of collagenous soft tissues with intima inside, followed by the media and the adventitia. Also, a grease layer was designed in the inner of the arterial wall to imitate the clogged arteries. The simulation was divided into two parts; sensor performance test by changing the diameter of the grease layer, and arterial wall tension test by changing the blood pressure. As the simulation results, the capacitance value measured by the proposed sensor is decreased follow the diameter of the grease increased. Also, large elastic deformation of the arterial wall since changing the blood pressure has been observed.

Preliminary Study for Non-destructive Measurement of Stress Tensor on H-beam in Tunnel Support System using a Magnetic Anisotropy Sensor (자기 이방성 응력측정법을 활용한 터널 지보 구조물의 비파괴계측에 관한 기초적 연구)

  • Lee, Sang-Won;Akutagawa, Shinichi;Kim, Young-Su;Jin, Guang-Ri;Jeng, Ii-Han
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.766-777
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    • 2008
  • Currently in increasing number of urban tunnels with small overburden are excavated according to the principle of the New Austrian Tunneling Method (NATM). Successful design, construction and maintenance of NATM tunnel demands prediction, control and monitoring of ground displacement and support stress high accuracy. A magnetic anisotropy sensor is used for nondestructive measurement of stress on surfaces of a ferromagnetic material, such as steel. The sensor is built on the principle of the magneto-strictive effect in which changes in magnetic permeability due to deformation of a ferromagnetic material is measured in a nondestructive manner, which then can be translated into the absolute values of stresses existing on the surface of the material. This technique was applied to measure stresses of H-beams, used as tunnel support structures, to confirm expected measurement accuracy with reading error of about 10 to 20 MPa, which was confirmed by monitoring strains released during cutting tests The results show that this method could be one of the promising technologies for non-destructive stress measurement for safe construction and maintenance of underground rock structures encountered in civil and mining engineering.

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Non-destructive Measurement of H-beam in Support System using a Magnetic Anisotropy Sensor (자기이방성 응력측정법을 이용한 강아치 지보구조물의 비파괴 계측)

  • Yoo, Ji-Hyeung;Moon, Hong-Deuk;Lee, Jae-Ho;Kim, Dae-Sung;Kim, Hyuk
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1392-1397
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    • 2010
  • Currently in increasing number of urban tunnels with small overburden are excavated according to the principle of the New Austrian Tunneling Method(NATM). Successful design, construction and maintenance of NATM tunnel demands prediction, control and monitoring of ground displacement and support stress high accuracy. A magnetic anisotropy sensor is used for non-destructive measurement of stress on surfaces of a ferromagnetic material, such as steel. The sensor is built on the principle of the magneto-strictive effect in which changes in magnetic permeability due to deformation of a ferromagnetic material is measured in a non-destructive manner, which then can be translated into the absolute values of stresses existing on the surface of the material. This technique was applied to measure stresses of H-beams, used as tunnel support structures, to confirm expected measurement accuracy with reading error of about 10 to 20MPa, which was confirmed by monitoring strains released during cutting tests The results show that this method could be one of the promising technologies for non-destructive stress measurement for safe construction and maintenance of underground rock structures encountered in civil and mining engineering.

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Development of Novel Impact Paint Sensor by Using Graphene based Smart Nano Composite (그래핀 기반 지능형 나노복합소재를 이용한 고감도 임팩트 페인트 센서 개발 연구)

  • Kim, Sung Yong;Park, Sehoon;Choi, Gyoung Rak;Park, Hyung-Ki;Kang, Inpil
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.3
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    • pp.247-252
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    • 2014
  • This paper presents a novel impact sensor which can be fabricated with smart paint made of grapheme. This smart nano paint can be easily installed on structures using a spray-on technique and that can make the sensor low cost and practical. The graphene effectively improves the piezoresistivity of the smart paint and that is available to achieve sensitive impact sensor with high gauge factor. The nano smart-paint can detect sufficient impact to cover the damaged energy range of the composite around 1~3J. The voltage outputs from the sprayed paints show fairly linear responses after signal processing. The impact makes deformation of the structure and it brings change of piezoresistivity of the paint and those converts into voltage output consequently by means of a simple signal processing system. The nano smart paint is lightweight and easily applied to the structural surface, and there is no stress concentration. The nano smart paint is expected to be a cost effective and sensitive multi-functional sensor for composites and other damage monitoring applications in the field of structural health monitoring.

Long-term Performance of Highway Embankment Using Tire Shred-Sandy Soil Mixture (재생혼합토(Tire Shred-Sandy Soil Mixture)로 조성된 도로성토구조물의 장기성능)

  • Koh, Taehoon;Hwang, Seonkeun;Yoon, Sungmin;Park, Heemun;Lee, Sungjin
    • Journal of the Korean GEO-environmental Society
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    • v.10 no.5
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    • pp.41-47
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    • 2009
  • In this paper, the long-term performance of highway embankment using tire shred-sandy soil mixture as a lightweight fill material was evaluated through the field monitoring and field test programs. A tire shred-sandy soil embankment was constructed to support a four-lane highway in Indiana, which was built with a 50 : 50 volumetric ratio of tire shreds (maximum particle dimension of 76 mm) and sandy soil (SP, USCS). After opening of the road for traffic, no noticeable differential settlement and lateral deformation were observed, and no adverse environmental impact on temperature was detected as a result of the construction of the tire shred-sandy soil embankment. Moreover, FWD test results showed that tire shred-sandy soil mixture provides bearing capacity comparable to that of conventional fill and meets the criterion for a design life of 20 years.

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Development of FBG Accelerometer for Railway Tunnel Vibration (철도터널 진동 모니터링을 위한 광섬유 가속도계 개발)

  • Lee, Su-Hyung;Shin, Min-Ho;Kim, Hyun-Ki;Lee, Kyu-Wan
    • Journal of the Korean Society for Railway
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    • v.14 no.4
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    • pp.364-369
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    • 2011
  • For the safety management of tunnel, effective measurements should be continuously carried out. Most of sensors currently being applied for tunnels measure only the local status, thus many of them are needed to monitor an entire tunnel. For the railway tunnel where trains of same conditions are regularly operated, dynamic responses of tunnel structure to train operations can be a good index to estimate the deformation of tunnel structure in wide area. Meanwhile, the electromagnetic interference caused by overhead centenary in railway tunnel obstructs the use of electric-based sensors. In this study a brand new accelerometer using FBG optical fiber sensors is developed to solve these problems. Sensitivity and capacity of the accelerometer are enhanced with effective structural design of its components and verified with laboratory tests. A case history where the developed accelerometers were applied to a safety monitoring system of a high-speed train tunnel is presented. The performances of the developed accelerometers are validated from the measured acceleration data.

Structural health rating (SHR)-oriented 3D multi-scale finite element modeling and analysis of Stonecutters Bridge

  • Li, X.F.;Ni, Y.Q.;Wong, K.Y.;Chan, K.W.Y.
    • Smart Structures and Systems
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    • v.15 no.1
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    • pp.99-117
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    • 2015
  • The Stonecutters Bridge (SCB) in Hong Kong is the third-longest cable-stayed bridge in the world with a main span stretching 1,018 m between two 298 m high single-leg tapering composite towers. A Wind and Structural Health Monitoring System (WASHMS) is being implemented on SCB by the Highways Department of The Hong Kong SAR Government, and the SCB-WASHMS is composed of more than 1,300 sensors in 15 types. In order to establish a linkage between structural health monitoring and maintenance management, a Structural Health Rating System (SHRS) with relevant rating tools and indices is devised. On the basis of a 3D space frame finite element model (FEM) of SCB and model updating, this paper presents the development of an SHR-oriented 3D multi-scale FEM for the purpose of load-resistance analysis and damage evaluation in structural element level, including modeling, refinement and validation of the multi-scale FEM. The refined 3D structural segments at deck and towers are established in critical segment positions corresponding to maximum cable forces. The components in the critical segment region are modeled as a full 3D FEM and fitted into the 3D space frame FEM. The boundary conditions between beam and shell elements are performed conforming to equivalent stiffness, effective mass and compatibility of deformation. The 3D multi-scale FEM is verified by the in-situ measured dynamic characteristics and static response. A good agreement between the FEM and measurement results indicates that the 3D multi-scale FEM is precise and efficient for WASHMS and SHRS of SCB. In addition, stress distribution and concentration of the critical segments in the 3D multi-scale FEM under temperature loads, static wind loads and equivalent seismic loads are investigated. Stress concentration elements under equivalent seismic loads exist in the anchor zone in steel/concrete beam and the anchor plate edge in steel anchor box of the towers.