• Title/Summary/Keyword: defects in wood

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On the manufacturing of WPC (Wood Plastic Composites) with Heat-Catalyst Polymerization (I) - On the characteristics of composites made from monomer Methyl MethacryIate and several commercial woods in Korea (가열(加熱)·촉매중합법(觸媒重合法)에 의한 목재(木材)·고분자복합체(高分子複合體) 제조(製造)(I) - MMA에 의한 한국산(韓國産) 주요목재(主要木材)의 복합체특성(複合體特性))

  • Cho, Nam-Seok;Jo, Jae-Myeong;Ahn, Won-Yong
    • Journal of the Korean Wood Science and Technology
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    • v.2 no.3
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    • pp.3-16
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    • 1974
  • One of the disadvantages of. wood and wood products is their hydroscopicity or dimensional instability. This is responsible for the loss of green volume of lumber as seasoning degrade. Dimensional stabilization is needed to substantially reduce seasoning defects and degrades and for increasing the serviceability of wood products. Recently, considerable world-wide attention has been drawn to the so-called Wood-Plastic Composites by irradiation-and heat-catalyst-polymerization methods and many research and developmental works have been reported. Wood-Plastic Composites are the new products having the superior mechanical and physical properties and the combinated characteristics of wood and plastic. The purpose of this experiment was to obtain the basic data for the improvement of wooden materials by manufacturing WPC. The species examined were Mulpurae-Namoo (Fraxinus, rhynchophylla), Sea-Namoo (Carpinus laxiflora), Cheungcheung-Namoo (Cornus controversa), Gorosae-Namoo (Acermono), Karae-Namoo(Juglans mandshurica) and Sanbud-Namoo (Prunus sargentii), used as blocks of type A ($3{\times}3{\times}40cm$) and type B ($5{\times}5{\times}60cm$), and were conditioned to about 10~11% moisture content before impregnation in materials humidity control room. Methyl methacrylate (MMA) as monomer and benzoyl peroxide (BPO) as initiator are used. The monomer containing BPO was impregnated into wood pieces in the vacuum system. After impregnation, the treated samples were polymerized with heat-catalyst methods. The immersed weights of monomer in woods are directly proportionated to the impregnation times. Monomer impregnation properties of Cheungcheung-Namoo, Mulpurae-Namoo and Seo-Namoo are relatively good, but in Karae-Namoo, it is very difficult to impregnate the monomer MMA. Fig. 3 shows the linear relation between polymer retentions in wood and polymerization times; that is, the polymer loadings are increasing with polymerization times. Furthermore species, moisture content, specific gravity and anatomical or conductible structure of wood, bulking solvents and monomers etc have effects on both of impregnation of monomer and polymer retention. Physical properties of treated materials are shown in table 3. Increasing rates of specific gravity are ranged 3 to 24% and volume swelling 3 to 10%. ASE is 20 to 46%, AE 14 to 50% and RWA 18 to 40%. Especially, the ASE in relation to absorption of liquid water increases approximately with increase of polymer content, although the bulking effect of the polymerization of monomer may also be influential. WPCs from Mulpurae-Namoo and Cheungcheung-Namoo have high dimensional stability, while its of Karae-Namoo and Seo-Namoo are-very low. Table 4 shows the mechanical properties of WPCs from 6 species. With its specific gravity and polymer loading increase, all mechanical properties are on the increase. Increasing rate of bending strength is 10 to 40%, compression strength 25 to 70%, ;impact bending absorbed energy 4 to 74% and tensile strength 18 to 56%. Mulpurae-Namoo and Cheungcheung-Namoo with high polymer content have considerable high increasing rate of strengths. But incase of Karae-Namoo with inferior monomer impregnation it is very low. Polymer retention in cell wall is 0.32 to 0.70%. Most of the polymer is accumulated in cell lumen. Effective. of polymer retention is 58.59% for Mulpurae-Namoo, 26.27% for Seo-Namoo, 47.98% for Cheungcheung-Namoo, 25.64% for Korosae-Namoo, 9.96% for Karae-Namoo and 25.84% for Sanbud-Namoo.

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Microwave Drying of Persimmon Lumbers for Golf Club Head (I) - Drying Curves and Temperature Distribution of 30mm Thick Lumbers - (Golf Club Head용 감나무재의 Microwave 건조 (I) - 30mm 판재의 건조경과와 온도변화 -)

  • Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.1
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    • pp.35-41
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    • 1995
  • Persimmon boards of 30mm thick were dried, their temperatures were monitored during drying with 490 and 200watt microwave, and the drying efficacy and problems were investigated. The effects of pretreatments such as presteaming and prefreezing were also examined. The persimmon green lumbers of 80% moisture content were dried to 10% for only 50~60 and 110 minutes with 49watt and 200watt microwave, respectively. Severe internal checks were, however, found in all boards. The presteamed boards collapsed on their surfaces earlier than the controls. It may attribute to the high temperature inside boards during microwave drying and the decrease of their internal tensile strength caused by the presteaming treatment. To increase the internal tensile strength of the pretreated boards and to reduce their internal checks, they were air-dried at room temperature. The air-dried boards could be dried to 10% moisture content clearly and free from defects with 200watt microwave. The heating efficiency were also calculated with the maximum weight loss per minute of 490watt and 200watt.

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Effect of Vapor-dam Treatment on the Air Circulating oven Drying Characteristics of Bamboo Tubes (수증기댐 처리가 통죽(筒竹)의 송풍오븐건조 특성에 미치는 영향)

  • Lee, Nam-Ho;Jung, Hee-Suk;Hayashi, Kazuo;Li, Cheng-Yuan;Zhao, Xue-Feng;Hwang, Ui-Do
    • Journal of the Korean Wood Science and Technology
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    • v.35 no.1
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    • pp.11-16
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    • 2007
  • This study was carried out to investigate the effect of Vapor-dam treatment on drying drying rates, prevention of checks and V-shaped split during air circulating oven drying bamboo (Phyllostachys pubescens Mazel et Z) tube. It was shown that the drying time from green to around 7~8 % of moisture content was required less as drying schedule was more severe, and distinctly dominated by the drying rate during the initial drying stage. Area shrinkages in cross section and thickness shrinkages measured during air circulating oven drying test were very large. Surface checks and V-shaped splits were occurred in untreated samples just after the beginning of drying, while sixty seven percentages of all the Vapor-dam treated samples could be produced without drying defects. The V-shaped splits occurred in the Vapor-dam treated samples were influenced more by the sealing of the vapor evaporation through the cross section than drying schedule.

A study of tubular steel Furniture -Focused on the chair design in $1920s{\sim}1930s$- (강철관(鋼鐵管) 가구디자인에 관한 연구 -1920년대부터 1930년대 디자인을 중심으로-)

  • Oh, Se-Ja
    • Journal of the Korea Furniture Society
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    • v.17 no.3
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    • pp.57-68
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    • 2006
  • Most of all furniture had been produced from wood, because it is easy to obtain from our surroundings. As time goes by people want to decorate their house with new material furniture. Because it is outcome from development of material technology & industrialization. Furniture design trends of twenty century are not only the fruits of great talented furniture artists but also high-tech material engineers. In this study, I deal with a tubular steel, as an one of the most important material of furniture, and also tubular steel furniture manufactured by a cantilever method. This study researches what are special features of it, how can designers utilize it to furniture and how do they conquest defects of the material such as a sensation of coldness, hardness and so on. In this context, It is possible that create not only new shape of furniture but also new style of space through new technology innovation.

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A Study on the Effect of Water Soluble Extractive upon Physical Properties of Wood (수용성(水溶性) 추출물(抽出物)이 목재(木材)의 물리적(物理的) 성질(性質)에 미치는 영향(影響))

  • Shim, Chong-Supp
    • Journal of the Korean Wood Science and Technology
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    • v.10 no.3
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    • pp.13-44
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    • 1982
  • 1. Since long time ago, it has been talked about that soaking wood into water for a long time would be profitable for the decreasing of defects such as checking, cupping and bow due to the undue-shrinking and swelling. There are, however, no any actual data providing this fact definitly, although there are some guesses that water soluble extractives might effect on this problem. On the other hand, this is a few work which has been done about the effect of water soluble extractives upon the some physical properties of wood and that it might be related to the above mentioned problem. If man does account for that whether soaking wood into water for a long time would be profitable for the decreasing of defects due to the undue-shrinking and swelling in comparison with unsoaking wood or not, it may bring a great contribution on the reasonable uses of wood. To account for the effect of water soluble extractives upon physical properties of wood, this study has been made at the wood technology laboratory, School of Forestry, Yale university, under competent guidance of Dr. F. F. Wangaard, with the following three different species which had been provided at the same laboratory. 1. Pinus strobus 2. Quercus borealis 3. Hymenaea courbaril 2. The physical properties investigated in this study are as follows. a. Equilibrium moisture content at different relative humidity conditions. b. Shrinkage value from gre condition to different relative humidity conditions and oven dry condition. c. Swelling value from oven dry condition to different relative humidity conditions. d. Specific gravity 3. In order to investigate the effect of water soluble extractives upon physical properties of wood, the experiment has been carried out with two differently treated specimens, that is, one has been treated into water and the other into sugar solution, and with controlled specimens. 4. The quantity of water soluble extractives of each species and the group of chemical compounds in the extracted liquid from each species have shown in Table 36. Between species, there is some difference in quantity of extractives and group of chemical compounds. 5. In the case of equilibrium moisture contents at different relative humidity condition, (a) Except the desorption case at 80% R. H. C. (Relative Humidity Condition), there is a definite line between untreated specimens and treated specimens that is, untreated specimens hold water more than treated specimens at the same R.H.C. (b) The specimens treated into sugar solution have shown almost the same tendency in results compared with the untreated specimens. (c) Between species, there is no any definite relation in equilibrium moisture content each other, however E. M. C. in heartwood of pine is lesser than in sapwood. This might cause from the difference of wood anatomical structure. 6. In the case of shrinkage, (a) The shrinkage value of the treated specimen into water is more than that of the untreated specimens, except anyone case of heartwood of pine at 80% R. H. C. (b) The shrinkage value of treated specimens in the sugar solution is less than that of the others and has almost the same tendency to the untreated specimens. It would mean that the penetration of some sugar into the wood can decrease the shrinkage value of wood. (c) Between species, the shrinkage value of heartwood of pine is less than sapwood of the same, shrinkage value of oak is the largest, Hymenaea is lesser than oak and more than pine. (d) Directional difference of shrinkage value through all species can also see as other all kind of species previously tested. (e) There is a definite relation in between the difference of shrinkage value of treated and untreated specimens and amount of extractives, that is, increasing extractives gives increasing the difference of shrinkage value between treated and untreated specimens. 7. In the case of swelling, (a) The swelling value of treated specimens is greater than that of the untreated specimens through all cases. (b) In comparison with the tangential direction and radial direction, the swelling value of tangential direction is larger than that of radial direction in the same species. (c) Between species, the largest one in swelling values is oak and the smallest pine heartwood, there are also a tendency that species which shrink more swell also more and, on the contrary, species which shrink lesser swell also lesser than the others. 8. In the case of specific gravity, (a) The specific gravity of the treated specimens is larger than that of untreated specimens. This reversed value between treated and untreated specimens has been resulted from the volume of specimen of oven dry condition. (b) Between species, there are differences, that is, the specific gravity of Hymenaea is the largest one and the sapwood of pine is the smallest. 9. Through this investigation, it has been concluded that soaking wood into plain water before use without any special consideration may bring more hastful results than unsoaking for use of wood. However soaking wood into the some specially provided solutions such as salt water or inorganic matter may be dissolved in it, can be profitable for the decreasing shrinkage and swelling, checking, shaking and bow etc. if soaking wood into plain water might bring the decreasing defects, it might come from even shrinking and swelling through all dimension.

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A Study on Sawing and Utilization Structure of Lumber from Small - diameter Logs of Larix leptolepis (낙엽송 소경재(小徑材)의 제재이용구조(製材利用構造)에 관(關)한 연구(硏究))

  • Lee, Choon-Taek;Kim, Su-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.18 no.3
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    • pp.53-68
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    • 1990
  • This research has been executed for maximization of lumber yield and more efficient use of small diameter logs. Sample logs from thinnings carne from densed artificial stands at the Kwangnung Experimental Forests situated in the central region of Korean peninsula. Species of sample logs were obtained to execute sawing and strength test for larch, and lumber strength test in full size for pitch pine and Korean pine. A survey on sawmills consuming domestic logs was carried out to know sawmill production, costs and utilization structure of lumber as a guide to business analysis. Results showed that sawing pattern from small logs less than 15cm in diameter was necessary to cut 9cm by 9cm square per one log in order to obtain high lumber recovery and provide for wide market needs. The total lumber yield of squares plus side boards was 56 percent to 58 percent from small logs and the yield for log sweep in 30 percent decreased by 24.5 percent in sawing production, compared to yield for straight logs. In sawing efficiency, production of lumber by twin band saw could be improved 238 percent higher than lumber of the same species produced by conventional sawmilling methods, and sawing accuracy with twin band saw was much higher at the lumber production than band saw. Lumber from the small larch logs has shown 70 knots per $m^2$ on its faces and also lumber showed lots of face checkings by air drying on the yard, compared to other species. MOR in bending of lumber in full size from small logs of larch was found ranging from 380kg/$cm^2$ to 460kg/$cm^2$, resulting in 40 percent less than the strength from clear small specimens. In lumber containing knots, cross grain, etc, longitudinal stress wave speed was delayed about 48 percent by defects in lumber from both larch and pitch pine logs. The surveyed sample sawmills consumed the domestic logs at the rate of 54 percent to 84 percent in the total timber consumption, showing high consumption at mills located in the mountains.

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Effects of Softwood Log Property and Veneer Defect on Veneer-and Plywood Manufacturing Yield (침엽수재(針葉樹材)의 원목형질(原木形質)과 단판결함(單板缺陷)이 단판(單板) 및 합판제조수율(合板製造收率)에 미치는 영향(影響))

  • Suh, Jin-Suk;Park, Jong-Young;Jo, Jae-Myeong
    • Journal of the Korean Wood Science and Technology
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    • v.16 no.4
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    • pp.40-47
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    • 1988
  • Our plywood manufacturing industries which entertained prosperous stage in late 1970's have come to be in face of the problems of conceedingly obtaining good quality logs and yield up-grading, which is considered by future-replaceable forest resources. In view of this point, manufacturing characteristic on softwood plywood using Japanese larch, pitch pine as domestic plantation species, and western hemlock as foreign species was studied. In this study, veneer- and plywood manufacturing yields were discussed in relation to log properties and veneer defects (knots). The summarized conclusions were as follows: 1. The majority of sample logs belonged to second grade on the standard. And, eccentricity of larch was the highest 11%, about 2 times those of pitch pine, hemlock. 2. Knot frequency of occurrence of larch reached 19% within log height 8m, and pitch pine 13% within 4m. Correspondingly, the log height of larch available for plywood manufacture was higher by about 2 times that of pitch pine. 3. In the knot types, most of knots of larch appeared dead, whereas those of pitch pine and hemlock appeared live. In size of knots, larch and hemlock showed relatively small 1-2cm dia. by 70% or more and pitch pine did the larger 24cm by 65%. Generally the more knot emerged in the inner side of veneer than the outer. 4. Plywood manufacturing yields by peeling with spindle revolution lathe were 37% in larch > 32% in hemlock> 26% in pitch pine. S. Jointed core veneer yields by peeling with outer perimeter back-up lathe were 55% in hemlock> 53% in larch> and 48% in pitch pine.

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Effect of End-taping Treatments on Prevention of Drying Defects during Radio-Frequency/Vacuum Drying of Domestic Yellow Poplar Log Cross Section (엔드테이핑 처리들이 백합나무 원반의 고주파진공건조 중 건조결함 예방에 미치는 영향)

  • LEE, Nam-Ho;ZHAO, Xue-Feng;Chang, Sae-Hwan;SHIN, Ik-Hyun
    • Journal of the Korean Wood Science and Technology
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    • v.36 no.6
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    • pp.59-68
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    • 2008
  • This study was carried out to investigate the effects of the Inside end-taping (Inside-ET) and Outside end-taping (Outside-ET) treatments on prevention of drying defects during radiofrequency/vacuum (RF/V) drying domestic yellow poplar log cross section with size of 20~75 mm in thickness and 120~470 mm in diameter. The treatments of Inside-ET and Outside-ET were quite effective for producing sound log cross sections with thinner than 33 mm and smaller than 270 mm in diameter. Even the 60 mm- and 75 mm-thick log cross sections, if the diameter was smaller than 30 cm, it might expect preventing formation of border checks by appropriate end-taping treatments. The positions of the observed border checks differed in diameter ranging at a relative radius about 0.50~0.63 diameter, and it was estimated that it was necessary to select the border position of end-taping treatment properly according to the diameter of log cross sections. It was observed that the radius of 0.3 diameter was the critical location for pretreatment for preventing formation of border checks in the log cross section with middle diameter. There were severe border checks and V-shaped cracks in the log cross section with large diameter. This was because of the severe variation of moisture content along radial direction of natural characteristic of domestic yellow poplar.

Effect of presurfacing on drying rate and drying defect of Quercus grosseserrata BI. (전평삭처리(前平削處理)가 물참나무의 건조속도(乾燥速度)와 건조결함(乾燥缺陷)에 미치는 영향(影響))

  • Han, Gyu-Seong;Jung, Hee-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.14 no.4
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    • pp.29-39
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    • 1986
  • To investigate the effect of presurfacing, both 25mm rough and pre surfaced oak boards (Quercus grosseserrata BI.) were dried in the same dry kiln condition. Drying curves, drying strains and drying defects of rough and presurfaced boards were compared. The results obatained are as follows. 1. Average drying rate of rough and presurfaced boards from green to 10% M.C. was 0.276%/hr. and 0.284%/hr., respectively. 2. At the early stage of drying, in case of rough boards, maximum tensile strain of outer slices was $-24.2{\times}10^{-4}$mm/mm and maximum compressive strain of innermost slices was $13.0{\times}10^{-4}$mm/mm, and in case of pre surfaced boards, maximum tensile strain of outer slices was $-14.5{\times}10^{-4}$mm/mm and maximum compressive strain of innermost slices was $28.1{\times}10^{-4}$mm/mm. And in both cases, stress reversal occurred at about 40% M.C.. 3. Maximum surface checking appeared at about 40% M.C.. Of the 10 rough boards. 6 hoards contained surface checks, but presurfaced boards did not contained surface checks after drying. And the results of end checking were similar to those of surface checking. But, honeycomb was not found in both cases. 4. Board shrinkage. warp and casehardening of presurfaced boards were similar to those of rough boards. But, collapse of prsurfaced boards was less than that of rough boards.

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Drying Rate and Drying Defects of Populus euramericana Using the SDR(Saw-Dry-Rip) Process (SDR(Saw-Dry-Rip) 방법(方法)을 적용(適用)한 이태리 포플라 재목(材木)의 건조속도(乾燥速度)와 건조결함(乾燥缺陷))

  • Sim, Jae-Hyeon;Jung, Hee-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.14 no.3
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    • pp.3-15
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    • 1986
  • This study was carried out to investigate the drying rate and drying defects of Populus euramericana using the SDR (Saw-Dry-Rip) process. Flitches for SDR process were rough edged for compact kiln stacking, and then kiln-dried to 10 percent moisture content with dimensions in the same run, using the kiln-drying schedule ($T_8-F_4$) recommended by Rasmussen. The results obtained were as follows: 1. Drying rate of dimensions was slower than that of flitches. 2. Final moisture content and moisture distribution of dimensions were lower than those of flitches. 3. Average bowing, cupping, crooking, and twisting were reduced 20 percent, 25 percent, 54.9 percent, and 13.4 percent by SDR process respectively. 4. Bowing and cupping were more severe in dimensions from the area near the pith than in those from the area near the bark, and for crooking and twisting the reverse was true. 5. Surface checking of dimensions developed less than that of flitches and end checking of dimensions was similar to that of flitches. 6. Honeycomb, thickness shrinkage, and collapse of dimensions were similar to those of flitches. 7. The degree of casehardening of dimensions was higher than that of flitches.

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