• Title/Summary/Keyword: deep drawing

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Tool Temperatures to Maximize the Warm Deep-drawability of AZ31B Sheets (AZ31B 판재의 온간 디프드로잉 성형성 극대화를 위한 금형 온도)

  • Choi, S.C.;Kim, H.J.;Kim, H.Y.;Hong, S.M.;Shin, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.66-70
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    • 2008
  • In this study, the formability of AZ31B magnesium alloy sheets was investigated by the analytical and experimental approaches. Tensile tests and limit dome height tests were rallied out at several temperatures between $25^{\circ}C$ and $300^{\circ}C$ to obtain the mechanical properties and forming limit diagram (FLD). The FLD-based criterion considering the strain-path and the blank temperature was used to predict the forming limit in a deep-drawing process of cross-shaped cup by finite element analysis. This criterion proved to be very useful in determining the optimal process conditions such as blank shape, punch velocity, minimum comer radius, fillet size, and so on, through the comparison between FEA and experimental data. In particular, the temperature of each tool that provided the best formability of the blank was determined by coupled temperature-deformation analyses. A practical method that can greatly reduce the forming time by increasing the punch speed during the forming process was suggested.

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Changes in Thickness of Transverse Abdominis, Internal Oblique, and External Oblique through the Abdominal Drawing-in Maneuver Exercise Incorporating a Stabilizer or the Bridge Exercise (교각자세 또는 스태빌라이저를 이용한 복부 드로우-인 운동의 배가로근, 배속빗근, 배바깥빗근 두께 변화)

  • Yoon, Sam-Won;Goo, Bong-Oh
    • PNF and Movement
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    • v.19 no.3
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    • pp.321-329
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    • 2021
  • Purpose: The abdominal drawing-in maneuver (ADIM) is an exercise that selectively strengthens deep abdominal muscles. It is reported to be effective in strengthening those muscles when using a pressure biofeedback unit. However, multiple factors of bridge exercise seem to bring exercise result of ADIM without stabilizer as they influence execution of ADIM. Therefore, the purpose of this study was to compare changes in the thickness of deep abdominal muscles through the ADIM exercise incorporating either a stabilizer or the bridge exercise. Methods: Thirty healthy adults who had voluntarily given their consent were selected as the subjects. A diagnostic sonograph was used to measure the thickness of the subjects' transverse abdominis, internal oblique, and external oblique muscles. First, the thickness of the subjects' deep abdominal muscle was measured while maintaining the ADIM using the stabilizer. After three minutes of rest, the thickness was measured again while the subjects maintained the ADIM with the bridge exercise. Results: In both exercises, the thickness of the transverse abdominis showed a statistically significant increase, with a more significant increase while executing the ADIM using the bridge exercise. In both exercises, the thickness of the internal oblique showed a statistically significant increase, with a more significant increase while executing the ADIM using the bridge exercise. The thickness of the external oblique showed a statistically significant increase only in the ADIM using the bridge exercise. Conclusion: Though strengthening is not as selective as the ADIM using a stabilizer, the ADIM using the bridge exercise has a more increased thickness of the transverse abdominis and the internal oblique than that of the internal oblique. Based on the outcome of this study, the ADIM using the bridge exercise without a stabilizer can selectively strengthen deep abdominal muscles even more.

Optimization of Initial Blank Shape of Multi-stage Deep Drawing for Improvement of Formability (타원형 다단 딥 드로잉 제품의 성형성 향상을 위한 초기 소재 형상 최적 설계)

  • Lee, Sa-Rang;Park, Sang-Min;Hong, Seokmoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.10
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    • pp.696-701
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    • 2016
  • Multi-stage deep drawing is a widely used industrial manufacturing process, and its applications are gradually expanding to both small products and large metallic products. The USB C-type socket used in smart phones, for example, is manufactured using oval multi-stage deep drawing. The socket is very small and slender and it requires precise manufacturing. The thickness distribution of the final product is guaranteed only if it is uniform throughout the overall process. Therefore, minimizing the height difference between long and short sidewalls after the first operation is important for this goal. An initial blank optimization was performed for an oval-type drawing process based on finite element simulations. The goal was to determine an initial blank geometry that can maintain uniform height and thickness after the first draw operation. The initial blank shape of the sheet metal was optimized, and the results show that it satisfied the conditions of minimal thickness reduction and even thickness distribution. The geometry from the optimized simulation was compared with experimental results, which showed good agreement.

Automatic Recognition of Symbol Objects in P&IDs using Artificial Intelligence (인공지능 기반 플랜트 도면 내 심볼 객체 자동화 검출)

  • Shin, Ho-Jin;Jeon, Eun-Mi;Kwon, Do-kyung;Kwon, Jun-Seok;Lee, Chul-Jin
    • Plant Journal
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    • v.17 no.3
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    • pp.37-41
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    • 2021
  • P&ID((Piping and Instrument Diagram) is a key drawing in the engineering industry because it contains information about the units and instrumentation of the plant. Until now, simple repetitive tasks like listing symbols in P&ID drawings have been done manually, consuming lots of time and manpower. Currently, a deep learning model based on CNN(Convolutional Neural Network) is studied for drawing object detection, but the detection time is about 30 minutes and the accuracy is about 90%, indicating performance that is not sufficient to be implemented in the real word. In this study, the detection of symbols in a drawing is performed using 1-stage object detection algorithms that process both region proposal and detection. Specifically, build the training data using the image labeling tool, and show the results of recognizing the symbol in the drawing which are trained in the deep learning model.

A Study of Ability of a Rectangular Shell Deep Drawing by Finite Element Program

  • Kumjing, Sanya;Somphasong, Papon
    • International Journal of Advanced Culture Technology
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    • v.3 no.1
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    • pp.68-77
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    • 2015
  • This study was the use of the finite element method in the deep drawing process of a rectangular shell cup. The aim was to analyse the equivalent strain in the workpiece and to find out what happened to the disc blank sheet before the forming by stamping. The rectangular shell cup was $24{\times}30{\times}20$ mm. and made of 2mm.thick SUS 403 and SUS 304 stainless steel. There were 3 types of blank sheets: 1) square sheet 2) 45 degree angled edge cutting sheet 3) circular sheet. It was found out that the drawing up with the use of 3 types of blank sheet made of SUS 304 stainless steel had no risk in the workpiece. For the stamping of the rectangular shell that used a square sheet made of SUS 403 stainless steel, it was found out that there was no risk in the work piece, but with the use of 45 degree angled edge cutting sheet or round sheet, the work piece had a risk to be damaged.

Comparison of Friction Coefficients of Sheet Materials in Various Deformation Modes (변형모드별 판재의 마찰특성 비교)

  • Kim, Young-Suk;Kim, Ki-Soo
    • Transactions of Materials Processing
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    • v.3 no.1
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    • pp.51-62
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    • 1994
  • Cup drawing test and U-bending test were performed to evaluate the friction characteristics of sheet materials for the different deformation modes involved in stamping process. The coefficient of friction calculated from the each test was compared to that obtained from the draw bead friction test. It was clarified that the cup drawing test could be simply used for evaluating the friction characteristic of sheet material in deep drawing process with high contacting pressure. However the U-bending test is suitable to evaluate the frictional characteristic of sheet material in bending process with low contacting pressure.

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Multi-stage Inverse Finite Element Analysis of Multi-stage Rectangular Cup Drawing Processes with Large Aspect Ratio Considering Deformation History (변형이력을 고려한 세장비가 큰 직사각컵 성형공정의 다단계 유한요소 역해석)

  • Kim S. H.;Kim S. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.94-97
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    • 2001
  • An inverse finite element approach is employed for more capability to design the optimum blank shape from the desired final shape with small amount of computation time and effort. For multi-stage deep-drawing processes, numerical analysis is extremely difficult to carry out due to its complexities and convergence problem as well as tremendous computation time. In this paper, multi-stage finite element inverse analysis is applied to multi-stage rectangular cup drawing processes to calculate intermediate blank shapes and strain distributions in each stages. Deformation history of the previous stage is considered in the computation. Finite element patches are used to describe arbitrary intermediate sliding constraint surfaces.

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Multi-stage Inverse Finite Element Analysis of Rectangular Cup Drawing considering Sliding Constraint Surfaces with Arbitrary Intermediate Die Shapes (임의 곡면의 금형형상이 고려된 미끄럼 구속면을 이용한 직사각컵의 다단계 유한요소 역해석)

  • Kim S. H.;Kim S. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.158-161
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    • 2000
  • An inverse finite element approach is employed for more capability to design the optimum blank shape from the desired final shape with small amount of computation time and effort. For multi-stage deep-drawing processes, numerical analysis is extremely difficult to carry out due to its complexities and convergence problem as well as tremendous computation time. In this paper, multi-stage finite element inverse analysis is applied to multi-stage rectangular cup drawing processes to calculate intermediate blank shapes and strain distributions in each stages. Finite element patches are used to describe arbitrary intermediate sliding constraint surfaces.

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The Effect of Tool Surface Treatment and Temperature on Deep Drawability of AZ31 Magnesium Alloy Sheet (툴 표면처리 및 온도가 AZ31 마그네슘 판재의 드로잉성에 미치는 영향)

  • Choo D. G.;Lee J. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.118-121
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    • 2005
  • The square cup drawing of magnesium alloy AZ31 $(aluminum\;3\%,\;Zinc\;1\%)$ sheets was studied by experimental approach in various temperatures (200, 250, 300, 350, $400^{\circ}C$) when blank holding force (BHF) was controlled in real-time. And so on, the drawability was measured with the different die and punch coating. The square cup drawing test was performed by three different coated punches (CrN, TiCN, Non-coated). BHF was set about 2.0 KN, forming speed was 50 mm/min, blank thickness were 0.5, 1.0mm and the cup size was 40 mm by 60 mm after forming. The experimental data of square cup drawing test show that the tools coating and temperature were effect on the drawbility.

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Analysis of Rectangular Cup Drawing Processes with Large Aspect Ratio Using Multi-Stage Finite Element Inverse Analysis (다단계 유한요소 역해석을 이용한 세장비가 큰 직사작컵 성형 공정의 해석)

  • Kim, S.H.;Kim, S.H.;Huh, H.
    • Transactions of Materials Processing
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    • v.10 no.5
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    • pp.389-395
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    • 2001
  • An inverse finite element approach is employed for more capability to design the optimum blank shape from the desired final shape with small amount of computation time and effort. For multi-stage deep-drawing processes with large aspect ratio, numerical analysis is extremely difficult to carry out due to its complexities and convergence problem. as well as tremendous computation time. In this paper, multi-stage finite element inverse analysis is applied to multi-stage rectangular cup drawing processes to calculate intermediate blank shapes and strain distributions in each stages. Deformation history of the previous stage is considered in the computation. Finite element patches are used to describe arbitrary intermediate sliding constraint surfaces.

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