• Title/Summary/Keyword: decarburized layer

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Effect of Process Variables on the Flash Butt Welding of High Strength Steel

  • Kim, Y.S.;Kang, M.J.
    • International Journal of Korean Welding Society
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    • v.3 no.2
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    • pp.24-28
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    • 2003
  • This study was aimed to evaluate the quality of flash welded joints and optimize the welding process for flash butt welding of 780MPa grade high strength steel. And then the relationship between the welding process variables and the joint quality would be established. The effect of process variables between flashing and upsetting process was elucidated. Microstructure observation of the joint indicated that the decarburized band was mainly changed with upsetting process. Width of HAZ was also related to the upsetting conditions rather than the flashing conditions. Generally maximum hardness at HAZ was correlated with Ceq of steel and the empirical relationship was obtained to estimate the HAZ properties. Tensile elongation at the joint was usually decreased with increasing the initial clamping distance. Investigation of fracture surface after tensile and bending tests reveal that the origin of cracking at the joint was oxide inclusions composed of $SiO_2$, MnO, $Al_2O_3$, and/or FeO. The amount of inclusions was dependent on the composition ratio of Mn/Si in steel. If this ratio was above 4, the amount of inclusions was low and then the resistance to cracking at the joint was enough to maintain the joint performance. It was obtained that the flashing process influenced the conditions for the energy input to establish uniform or non­uniform molten layer, while the upsetting conditions influenced the joint strength. Heat input variable during flashing process was also discussed with the joint properties.

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Kinetics of Oxidation, and Effects of TiC on Oxidation Resistance in MgO-Carbon Refractory (MgO-Carbon 내화물의 산화반응기구와 TiC첨가에 의한 산화방지 효과)

  • Cheon, Sungho;Kong, Hyunsik;Jun, Byungsei
    • Journal of the Korean Ceramic Society
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    • v.41 no.9
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    • pp.657-662
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    • 2004
  • The kinetics of oxidation and disappearance of graphite in MgO-C refractories containing TiC were, in the temperature range from 1000 to 1200$^{\circ}C$, investigated to enhance the oxdation resistance of MgO-C refractproes. The air was blown into the furnace at flow rate of 0.2 litters per minute, and then weight decrease was measured with a thermo balance at 30 seconds intervals until the value of weight became unchanged. The value of effective diffusion coefficient (De) for the specimen of MgO-C was 1.39${\times}$10$\^$-4/ ㎡/sec. The diffusion of oxygen through decarburized layer was the rate deforming step in the overall oxidation process under present experimental conditions. The TiC additions enhanced the oxidation resistance of the MgO-C refractories.

EFFECT OF FLASHING AND UPSETTING PARAMETERS ON THE FLASH BUTT WELDING OF HIGH STRENGTH STEEL

  • Kim, Young-Sub;Kang, Moon-Jin
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.384-389
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    • 2002
  • This study was aimed to evaluate the weldability and optimize the welding conditions for flash butt welding of 780MPa grade steel applied to the automotive bumper reinforcement. And then the relationship between the welding conditions and the joint performance relating specifically to coil-joining steel would be established. The effect of welding conditions between flashing and upsetting process was elucidated. Microstructure observation of the joint indicated that the decarburized band was mainly changed with upsetting process. Width of HAZ was also related to the upsetting conditions rather than the flashing conditions. Generally maximum hardness at HAZ was correlated with $C_{eq}$ of steel and the empirical relationship was obtained to estimate the HAZ properties. Tensile elongation at the joint was usually decreased with increasing the initial clamping distance. Investigation of fracture surface after tensile and bending tests reveal that the origin of cracking at the joint was oxide inclusions composed of $SiO_2$, MnO, $Al_2$ $O_3$, and/or FeO. The amount of inclusions was dependent on the composition ratio of Mn/Si in steel. If this ratio was above 4, the amount of inclusions was low and then the resistance to cracking at the joint was enough to maintain the joint performance. It was obtained that the flashing process influenced the conditions for the energy input to establish uniform or non-uniform molten layer, while the upsetting conditions influenced the joint strength. Heat input variable during flashing process was also discussed with the joint properties.

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