• 제목/요약/키워드: damage crack growth

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COD(Crack Opening Displacement) 측정에 의한 강재표면의 피로균열진전속도 평가 (Evaluation of Fatigue Crack Growth Rate on the Surface of Steel Members Using COD(Crack Opening Displacement) Measurement)

  • 김광진;김인태
    • 한국구조물진단유지관리공학회 논문집
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    • 제15권2호
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    • pp.179-188
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    • 2011
  • 강부재의 피로가 주요원인이 되어 구조물이 붕괴되거나 교체되는 사례를 찾아보기 어렵다. 이처럼 사실상 피로에 대해서는 손상을 허용하고 있지만, 발견되는 피로균열에 대한 직접적인 상태평가는 이루어지지 않고 있다. 피로균열에 대한 진전 비진전성의 판단 및 균열진전속도의 평가가 이루어져야만, 합리적인 보수 보강 공법의 선정과 시행시기가 결정될 수 있을 것이다. 본 연구에서는 측정되는 COD(Crack Opening Displacement)를 통한 피로균열진전속도 평가법을 검토하기 위하여, 2종류의 관통 균열 시험편과 면외거셋 용접이음 시험편의 균열진전시험을 실시하였다. 그리고 실용적인 COD의 측정을 위해 변형률 게이지를 이용하는 방법에 대해 검토하였다. 그 결과, COD 측정을 통한 균열진전속도의 합리적인 평가법을 제안하였고, 변형률 게이지를 이용한 성공적인 COD 측정을 실험적으로 증명하였다.

강성모재에 끼워진 얇은 연성층의 파괴거동;유한요소해석 (Fracture Behavior of a Ductile Layer Sandwiched by Stiff Substrates;Finite Element Analysis)

  • 김동학;강기주
    • 대한기계학회논문집A
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    • 제23권11호
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    • pp.2078-2086
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    • 1999
  • Fracture behaviors of an interface crack in a ductile layer sandwiched by rigid substrates are analyzed by finite element method. Several fracture mechanisms and the corresponding criteria are examined. And the crack growth behavior and fracture toughness are predicted. As the results, various crack growth procedures such as the crack jump to the other interface on the opposite side, the creation of a new crack far from the initial crack front, and the asymmetric relation of fracture toughness vs. mode mixity ($J_c$-$\Phi$) can be successfully explained.

고온수중에서 STS 304 스테인리스강의 응력부식균열 성장속도 (Stress Corrosion Crack Rate of STS 304 Stainless Steel in High Temperature Water)

  • 김정기
    • 대한기계학회논문집A
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    • 제24권1호
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    • pp.156-162
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    • 2000
  • Sensitized STS 304 stainless steel crack growth rate(CGR) in high temperature water was investigated under trapezoidal wave loading test using fracture mechanics techniques. The CGR, due to stress corrosion cracking(SCC), were systematically measured as a function of the stress intensity factor and stress. holding time under trapezoidal wave loading. In high temperature water, CGR was enhanced by a synergistic effects in combination with an aggressive environment and mechanical damage. The CGR, $(da/dN)_{env}$ was basically described as a summation of the environmentally assisted crack growth rate $(da/dN)_{SCC}$, $(da/dN)_{CF}$ and fatigue crack growth rate in air $(da/dN)air,. The CGR, $(da/dN)_{env}$, increased linearly with increasing stress holding time. The CGR, $(da/dN)_{SCC}$ decreased linearly with increasing stress holding time. Fracture surface mode varied from trans-granular cracking to inter-granular cracking with increasing stress holding time.

섬유의 적층 각도에 따른 섬유 금속 적층판의 압입 손상 거동 (Stacking Sequence Effects on Indentation Damage Behaviors of Fiber Metal Laminate)

  • 한경섭;남현욱;정성욱
    • 대한기계학회논문집A
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    • 제26권5호
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    • pp.960-968
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    • 2002
  • In this research, the effects of fiber stacking sequence on damage behaviors of FML(Fiber Metal Laminates) subject to indentation loading. SOP (Singly Oriented Ply) FML and angle ply FML were fabricated to study fiber orientation effects and angle ply effects. FML were fabricated by using 1050 aluminum laminate and carbon/epoxy prepreg. To increase adhesive bonding strength, Al laminate was etched using FPL methods. The static indentation test were conducted by using UTM under the 2side clamped conditions. During the tests, load and displacement curve and crack initiation and propagation behaviors were investigated. As fiber orientation angle increases, the crack initiation load of SOP FML increases because the stiffness induced by fiber orientation is increased. The penetration load of SOP FML is influenced by the deformation tendency and boundary conditions. However, the macro-crack of angle ply FML was initiated by fiber breakage of lower ply because angle plies in Angle ply FML prevents the crack growth and consolidation. The Angle ply FML has a critical cross-angle which prevent crack growth and consolidation. Damage behavior of Angle ply FML is changed around the critical cross-angle.

신경회로망을 이용한 Al 2024-T3 합금의 피로손상모델에 관한 연구 (A Study of Fatigue Damage Model using Neural Networks in 2024-T3 Aluminium Alloy)

  • 홍순혁;조석수;주원식
    • 한국공작기계학회논문집
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    • 제10권4호
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    • pp.14-21
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    • 2001
  • To estimate crack growth rate and cycle ratio uniquely, many investigators have developed various kinds of mechanical parameters and theories. But, thes have produced local solution space through single parameter. Neural Networks can perform patten classification using several input and output parameters. Fatigue damage model by neural networks was used to recognize the relation between da/dN/N/N(sub)f, and half-value breadth ratio B/Bo, fractal dimension D(sub)f, and fracture mechanical parameters in 2024-T3 aluminium alloy. Learned neural networks has ability to predict both crack growth rate da/dN and cycly ratio /N/N(sub)f within engineering estimated mean error(5%).

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노치 형상 및 장약조건의 변화에 따른 균열발생양상에 관한 연구 (Study on the Crack Generation Patterns with Change in the Geometry of Notches and Charge Conditions)

  • 박승환;조상호;김승곤;김광염;김동규
    • 터널과지하공간
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    • 제20권1호
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    • pp.65-72
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    • 2010
  • 암반발파에서 평활한 파단면을 확보하고 굴착손상영역을 제어하기 위하여 노치장약공을 이용한 균열제어공법이 제안되었다. 본 연구에서는 노치형상과 장약조건이 균열발생 및 성장에 미치는 영향을 살펴보기 위하여 날개형 노치장약공을 갖는 발파모델을 구축하고 동적 파괴과정 해석법을 이용한 암반 파괴과정 해석을 수행하였다. 그 결과, 노치 길이가 증가함에 균열의 성장 길이가 증가하며 파단면의 거칠기가 감소하고 장약공 상하부에 손상균열의 발생이 억제되는 경향을 보였다. 해석결과로부터 노치 길이 및 개구 폭에 따른 응력집중계수의 변화 및 균열발생 양상을 비교 분석하여 균열제어에 미치는 영향인자에 대하여 고찰하였다.

고무변성 에폭시 수지의 균열진전과정과 음향방출 특성 (Acoustic Emission during Crack Propagation Process of Rubber-Modified Epoxy Resin)

  • 이덕보;김현수;최낙삼;남기우;문창권
    • Composites Research
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    • 제16권4호
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    • pp.44-50
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    • 2003
  • 균열선단에 발생하는 손상역은 재료의 파괴인성 메카니즘을 알 수 있게 하는 중요한 영역이다. 본 연구에서는 고무변성 에폭시 수지의 균열선단 손상역의 생성 및 성장 과정을 음향방출법을 이용하여 조사하였다. 고무변성 에폭시 수지의 고무함량은 5 wt%와 15 wt%로 하였고, 3점 굽힘시험편을 사용하여 모드 I 파괴시험에 대한 각 시험편의 파괴인성값을 구하였다. 또한, 균열선단의 손상역과 그 내부의 고무입자 변형상태를 편광현미경과 원자력간 현미경을 사용하여 관찰하였다. 고무변성 에폭시 수지의 균열선단부의 손상역은 파괴하중의 약 13 % 하중에서 생성이 되어, 약 57 % 하중까지 균열개시 없이 성장하였다. 57 % 하중 근처에서 개시만 균열은 최대하중부근까지 고착-활강거동을 반복하면서 안정 / 불안정 파괴로 진전하였다 이 과정에서 발생한 음향방출신호의 시간-주파수 분석결과, 고투입자 내부에서의 케비테이션 생성단계에서 주파수대역은 0.15 ∼ 0.20 MHz 이었고, 그 후의 안정 및 불안정시의 주파수 대역은 0.20∼0.30MHz 이었다.

유한요소법에 의한 피로균열 진전 시뮬레이션 (Simulation of Fatigue Crack Propagation by Finite Element Analysis)

  • 구병춘;양승용;박준서
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.337-340
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    • 2005
  • The effect of residual stress on fatigue crack growth was investigated in terms of finite element analysis. Simulations were performed on a CT specimen in plane strain. An interface-cohesive element that accounts for damage accumulation due to fatigue along the notch direction has been used. Numerical results show that fatigue crack growth rate slows down when compressive residual stress field exists in front of the crack tip.

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반복하중을 받는 배관용 강재의 피로수명에 미치는 부식의 영향 (Effect of Corrosion on Fatigue Life of Piping material under Repeating Load)

  • 박경동;안재필
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 후기학술대회논문집
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    • pp.228-229
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    • 2005
  • The compressive residual stress, which is induced by shot peening process, has the effect of increasing the intrinsic fatigue strength of surface and therefore would be beneficial in reducing the probability of fatigue damage. However, it was not known that the effect of shot peening in corrosion environment. In this study, the effect of shot peening on corrosion fatigue crack growth of sping steel immersed in 6% $FeCl_3$ solution and corrosion characteristics with considering fracture mechanics. The results of the experimental study corrosion fatigue characteristics of spring steel are as follows; the fatigue crack growth rate of the shot peening material was lower than of the un peening material. And fatigue life shows more improvement in the shot peening material than un peening material. This is because the compressive residual stress of surface operate resistance of corrosion fatigue crack propagation. It is assumed that the shot peening process improve corrosive resistance and mechanical property.

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크리프 균열성장 모델에 대한 확률론적 수명예측 프로그램 (Probabilistic Remaining Life Assessment Program for Creep Crack Growth)

  • 김건영;;강명수
    • 한국정밀공학회지
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    • 제16권6호
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    • pp.100-107
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    • 1999
  • This paper describes a probabilistic remaining life assessment program for the creep crack growth. The probabilistic life assessment program is developed to increase the reliability of life assessment. The probabilistic life assessment involves some uncertainties, such as, initial crack size, material properties, and loading condition, and a triangle distribution function is used for random variable generation. The resulting information provides the engineer with an assessment of the probability of structural failure as a function of operating time given the uncertainties in the input data. This study forms basis of the probabilistic life assessment technique and will be extended to other damage mechanisms.

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