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Finite Element Model to Simulate Crack Propagation Using Interface Elements and Its Verification in Tensile Test

  • Chu, Shi;Yu, Luo;Zhen, Chen
    • Journal of Advanced Research in Ocean Engineering
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    • v.1 no.1
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    • pp.36-43
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    • 2015
  • Since the crack generation and its propagation caused by welding defects is one of the main hull damage patterns, the simulation of crack propagation process has an important significance for ship safety. Based on interface element method, a finite element model to simulate crack propagation is studied in the paper. A Lennard-Jones type potential function is employed to define potential energy of the interface element. Tensile tests of steel flat plates with initial central crack are carried out. Surface energy density and spring critical stress that are suitable for the simulation of crack propagation are determined by comparing numerical calculation and tests results. Based on a large number of simulation results, the curve of simulation correction parameter plotted against the crack length is calculated.

A Study on Creep Crack Growth Behavior of Weld Interface Crack (용접 계면균열의 크리프 균열성장 거동에 관한 연구)

  • 윤기봉;김광웅;정용근
    • Journal of Welding and Joining
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    • v.16 no.4
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    • pp.83-91
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    • 1998
  • Cracking problems which high temperature plant components suffer during long-term service, occur very often at welded locations. The crack occurs due to accumulated creep damage near fusion line or at heat affected zone (HAZ). However, most of the studies on creep crack growth behavior have been performed with matrix metal not wit welded metal due to the difficulty of interpreting the test results. In this study, creep crack growth rates were measured with C(T) specimens whose cracks were formed along the fusion line or HAZ. The measured crack growth rates were characterized by {TEX}$C_{t}${/TEX}-parameter derived for elastic-primary-secondary creeping material. Since contribution of primary creep was significant for the tested 1Cr-0.5Mo steel, its effect was carefully studied. Effects of crack tip plasticity and material aging were also discussed.

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A Study on Fatigue Crack Propagation of Rail Steel under Constant and Mixed Mode Variable Amplitude Loadings

  • Kim, Chul-Su;Chung, Kwang-Woo
    • International Journal of Railway
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    • v.5 no.2
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    • pp.71-76
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    • 2012
  • Recently, axle load, operating speed and traffic density on railroads have had a tendency to increase and thereby cause additional pressure applied on used track. These operating conditions frequently result in service failure due to wear caused by wheel-rail contact and fatigue damage under cyclic loading. Among rail defects, the transverse crack, which has been the most dangerous type of fatigue damages, is developed from the subsurface crack near the rail running face and grows perpendicular to the rail surface. Therefore, it is necessary to investigate systematically the growth behavior of transverse crack for rail steel under mixed mode. In this study, the fatigue crack growth behavior of the transverse crack in rail steel was experimentally investigated under mixed-mode variable amplitude loadings.

Analysis of Creep Crack Growth at High-Temperature Components by Diffusive Growth Model of Grain Boundary Cavities (I)-Effect of Grain Boundary Cavitation on Stress Field and Crack Growth Rate- (입계기공의 확산성장 모델을 이용한 고온기기의 크립균열전파해석(1)-응력장 및 균열전파속도에 미치는 입계기공의 영향-)

  • Jeon, Jae-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1177-1185
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    • 1996
  • The crack growth under creep condition is one of the major damage mechanisms which determines remaining life of the component operating at high temperatures. In this paper, the creep crack growth by grain boundary cavitation is studied, which is frequently observed failure mechanism for creep brittle materials. As a result of diffusive growth of creep cavities, it is shown that the crack-tip stress field is modified from the original stress distribution by the amount of singularity attenuation parameter which is function of crack growth rate and material properties. Also, the stress relaxation at crack-tip results in the extension of cavitating area by the load dump effect to meet the macroscopic force equilibrium conditdion.

Dynamic Characteristics of Cable-Stayed Anchorage considering Cracks at Bolt and Welding Connection (용접 및 볼트 연결부 균열을 고려한 사장교 케이블 정착부의 동특성 해석)

  • Kim, Chul Young;Kim, Sung Bo;Jung, Woo Tai
    • Journal of Korean Society of Steel Construction
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    • v.11 no.4 s.41
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    • pp.351-362
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    • 1999
  • Damage detection methods which utilize the change in dynamic characteristics are very hard to apply to large civil structures since local damage hardly affects global dynamic characteristics. But, if there is a very important and critical member and we focus only on the local behavior of it, it would be possible to detect damage from the change in local dynamic characteristics, such as natural frequencies and mode shapes .In this study, the cable anchorage part of a cable-stayed bridge under construction is modeled and analyzed by commercial finite element program, ABAQUS. It has both welding and bolting connections with a cable and a stiffening plate, and has a possible high stress concentration portions in it. Several damage scenarios such as crack through the welding or crack through the bolting connection are examined. The result shows that the local natural frequencies of the damaged member decrease up to 16% compared with that of the undamaged member. It is concluded that there is quite a high feasibility that the damage of the cable anchorage can be detected by measuring local dynamic characteristics.

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Ultrasonic Inspection Technology of Defect Detection of Solid Propellant Rocket Motor (초음파를 이용한 고체 추진제 추진기관의 결함 검출 기법)

  • Na Sung-Youb
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.239-245
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    • 2006
  • Ultrasonic inspection method is more profitable than X-ray radiographic inspection in cost and effect of defect detection such as dis-bond, damage, and it does'nt need special constructions and can be possible real time inspection with safety. This report explains the experiment and analysis of ultrasonic property of solid propellant and the inspection methods of propellant/liner dis-bond by inside or outside inspection, and of propellnat micro crack by damage. At result, ultrasonics has big attenuation$(6\sim8db/cm)$ in solid propellant, and it. can be possiblle to detect the defect of propellant/liner dis-bond by inside or outside inspection. And also it can be possible to detect the propellant micro crack caused by damage by using ultrasonic attenuation.

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Analysis on Damage of Porcelain Insulators Using AE Technique (AE기법을 이용한 자기애자의 손상 분석)

  • Choi, In-Hyuk;Shin, Koo-Yong;Lim, Yun-seog;Koo, Ja-Bin;Son, Ju-Am;Lim, Dae-Yeon;Oh, Tae-Keun;Yoon, Young-Geun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.33 no.3
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    • pp.231-238
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    • 2020
  • This paper investigates the soundness of porcelain insulators associated with the acoustic emission (AE) technique. The AE technique is a popular non-destructive method that measures and analyzes the burst energy that occurs mainly when a crack occurs in a high-frequency region. Typical AE methods require continuous monitoring with frequent sensor calibration. However, in this study, the AE technique excites a porcelain insulator using only an impact hammer, and it applies a high-pass filter to the signal frequency range measured only in the AE sensor by comparing the AE and the acceleration sensors. Next, the extracted time-domain signal is analyzed for the damage assessment. In normal signals, the duration is about 2ms, the area of the envelope is about 1,000, and the number of counts is about 20. In the damage signal, the duration exceeds 5ms, the area of the envelope is about 2,000, and the number of counts exceeds 40. In addition, various characteristics in the time and frequency domain for normal and damage cases are analyzed using the short-time Fourier transform (STFT). Based on the results of the STFT analysis, the maximum energy of a normal specimen is less than 0.02, while in the case of the damage specimen, it exceeds 0.02. The extracted high-frequency components can present dynamic behavior of crack regions and eigenmodes of the isolated insulator parts, but the presence, size, and distribution of cracks can be predicted indirectly. In this regard, the characteristics of the surface crack region were derived in this study.

Impact Fracture Behavior of Ceramic Plates Using Instrumented Long Bar (계장화한 긴 바를 사용한 세라믹판의 충격 파괴 거동)

  • Sin, Hyeong-Seop;O, Sang-Yeop;Choe, Su-Yong;Seo, Chang-Min;Jang, Sun-Nam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.787-793
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    • 2002
  • In this study, a bar impact test of low velocity was carried out to gain an insight into the damage mechanism and sequence induced in alumina plates(AD 85 and AD 90) under impact conditions. An experimental setup utilizing an instrumented long bar impact was devised, that can measure directly the impact force applied to the specimen and supply a compressive contact pressure to the specimen. During the bar impact testing, the influences of the contact pressure applied along the impact direction to the specimen on the fracture behavior were investigated. The measured impact force profiles explained well the damage behavior induced in alumina plates. The higher contact pressure to the specimen led to the less damage due to the suppression of radial cracks due to the increase in the apparent flexural stiffness of plate. It had produced the change of damage pattern developed in the specimen; from the radial cracks to the local contact stress dominant damage. It would contribute to the improvement of the ballistic property in ceramic plates. The observed results showed the following sequence in damage developed: The development of cone crack at impact region, the formation of radial cracks from the rear surface of plate depending on the plate thickness, the occurrence of crushing within the cone envelope and the fragmentation.

Prediction of Crack Initiation and Its Application to the Design of Lead Screw Thread Rolling Process (Crack 발생 예측을 통한 Lead Screw 전조공정설계)

  • Shin, M.S.;Cha, S.H.;Kim, J.B.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.160-166
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    • 2010
  • In this paper, the process parameters of thread rolling were designed based on the numerical analysis results. Firstly, the effective analysis conditions that guarantee the reliability of the analysis results were found. To find the effective analysis conditions, the analyses were carried out for various numbers of teeth. And then, the effects of the process parameters such as tool shape and temperature on the thread rolling performance were investigated. The formability in thread rolling process was evaluated in terms of Cockcroft-Latham damage value. In order to evaluate formability, Cockcroft-Latham damage value was normalized by the critical damage value which was obtained from the analysis of uniaxial tensile test. The analyses were carried out using DEFORM-3D. The results showed that the flank angle and crest round had an effect on the thread rolling load. It was also shown that temperature had significant effects on the effective strain distribution, rolling load, and damage. With the reduced formability of stainless steel at higher temperature, it was shown that the normalized damage values increased as the process temperature.

A Feasibility Study on the Damage Detection of Infinite Beams Using the Structural Intensity Measurement Technique (진동 인텐시티 계측 방법을 이용한 무한보의 손상감지에 관한 기초 연구)

  • Huh, Young-Cheol;Lee, Jong-Won;Kim, Jae-Kwan;Kil, Hyun-Gwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.54-58
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    • 2008
  • The structural intensities have been applied to understand a source point and the path of vibrational energy flows in interested structures by many researchers. In this paper, a feasibility study was carried out to investigate the characteristics of a damaged beam with a inflicted open crack using the structural intensities. The damaged beam was taken as a continuous system with equivalent bending stiffness and the flexural vibrations were only considered in numerical simulation and experiments. A four(4)-transducer array was used to measure the flexural vibrations of the beam and the structural intensities were estimated by means of cross spectral density method. As a result, the magnitude changes of the structural intensities could be observed in the vicinity of the damage location and a damage index was newly proposed to identify the damage zone. It has been confirmed that the measurement of the structural intensities was simple and effective method to find out the damage zone.

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