• 한국정밀공학회지
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• 제10권1호
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• pp.62-69
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• 1993

The accuracy of machine tools is the major factor concerned with the acuracy of the processed work. The feed errors of feed system in machine tool, therfore, make the machining errors of work directly on processing. In this point, this study focused on the generative elements of feed errors in CNC cylindrical grinding machine, such as supporting method of ball screw, the effect of pitch and yaw error and the position detecting method in servo system when operating its shaft of grinding wheel head. Furthermore, in order to improve the driving accuracy of this machine tool, feed errors are measured by a laser interferometer. Results obtained in this study provide some useful informations to attain high accuracy of CNC machine tool.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1995년도 춘계학술대회 논문집
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• pp.1-8
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• 1995

This paper proposed a simple method for measuring surface roughness of ground surface. utilizing non-contact in-process measuring system using the diode laser. The measurement system is consisted of a laser unit with a diode laser and a cylindrical lens a detecting unit with polygon mirror and CCD array sensor. and a signal processing unit with a computer and device. During operation, this measuring system can provide information on surface roughness in the measuring distance with a single sampling and simultanilusly monitor the state of the grind wheel. The experimental results, showed that the increase of the feed rate and the dressing speed an caused increase in the surface roughness and when the surface roughness is 4Rmax-10Rmax, the cutting speed is 1653m/min-1665m/min. the feed rate is 0.2m/min-0.9m/min, the dressing speed is 0.2mm/rev-0.4mm/rev, the stylus method and the in-process method can be obtained the same results. thus under limited working conditions. using the proposed system. the surface roughness of the ground surface during cylindrical grinding can be obtained through the in-process measurement method using the diode laser.

• 한국생산제조학회지
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• 제9권4호
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• pp.62-67
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• 2000

The dressing time monitoring in cylindrical grinding is very important with respect to machining efficiency. Therefore, the purpose of this paper is to determine the wheel life by monitoring behavior of grinding power for WA, 19A and GC. For this purpose , we investigated indirectly the attritious wear of grain edge, the loading of grinding wheel and the breakage of grain through the grinding power and the surface roughness under various grinding conditions. From obtained the results, the relationship between the wheel life and the average sectional chip area is examined to guide for the determination of dressing time.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.787-792
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• 2000

Ultra-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with Vitrified-bond CBN wheel. For various conditions of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance, the surface roughness, and the material removal are measured and discussed. The results are as follows.

• 한국정밀공학회지
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• 제15권5호
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• pp.137-144
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• 1998

A mathematical model for investigating the form generation mechanism in the centerless thrufeed grinding process is described. The length of the contact line and the magnitude of the grinding force between the grinding wheel and workpieces vary with the change of the axial location of the current workpiece during grinding. Thus, a new coordinate system and a grinding force curve of previous and/or following workpieces are introduced to treat the axial motion. Experiments and computer simulations were carried out using three types of cylindrical workpiece shapes. To validate this model. simulation results are compared with the experimental results.

• International Journal of Precision Engineering and Manufacturing
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• 제3권1호
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• pp.5-12
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• 2002

The grinding process has been mainly used fur finishing metal products as final machining stage. But chatter vibration and bum of a workpiece have a bad effect on the machined surface and should be detected in modern grinding process. This paper deals with a fault detection of the cylindrical plunge grinding process by power parameters. During the grinding process the power signals of an induced motor were sampled and used to determine the relationship between fault and change of power parameters. A neural network was used far detecting the grinding fault and an influence of power parameters to the grinding fault was analyzed.

• 한국생산제조학회지
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• 제5권1호
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• pp.51-57
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• 1996

Although the system for establishing grinding operation standards mainly depends on the simulation method, it is desirable to obtain highly reliable grinding data and to develop experimental technology, And, it also needs to modify the simulation models if the simulation results do not coincide with special situation due to the difference of grinding machine, wheels and workpiece materials. If simple tests are carried out to evaluate these specificity, the reliability and utility of the system can be raised higher. Therefore, it is required for evaluating wheel ability and confirming the validity of the experimental methods as well as the possibility of exchanging the experimental data between Korea and Japan to preform several kinds of grinding experiments. In this paper, experiments of cylindrical plunge grinding were conducted using the wheels of the same specification made by three typical grinding wheel manufacturers both in Korea and Japan, respectively. The grinding power consumption grinding force, the ground surface roughness, and wheel wear were measured under the same dressing the grinding conditions. The average value and standard deviation of the experiment results were calculated to compared the grinding performance of the wheels made in both countries. The experiment results show that the grinding wheel performance of Korea's is nearly equal to that of Japan's for general purpose of grinding operation. In conclusion, it is possible to exchange the experimental data between Korea and japan.

• Journal of Mechanical Science and Technology
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• 제17권7호
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• pp.1044-1053
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• 2003

There are two major differences between the centerless infeed grinding process and the centerless through-feed grinding process. One is an axial movement of workpieces, and the other is that several workpieces are ground simultaneously and continuously by through-feeding. Because of these differences, through-feed ground parts inherently possess not only the roundness error but also the tapering error. The aims of the research reported in this paper are to examine this inherent tapering characteristic and to find the effects of grinding variables (center height angle, regulating wheel tilt angle, and shape of grinding wheel surface). To accomplish the objectives, experiments were carried out using two types of cylindrical workpiece shapes. Also, computer simulations were performed using the 3-D through-feed grinding model.

• 한국정밀공학회지
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• 제14권5호
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• pp.85-91
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• 1997

Air grinding time in grinding process has a great effect on its efficiency due to low feedrate. This paper presents a reduction methos of air grinding time in cylindrical plunge grinding operation. Tje reduction of air grinding time is accomplished by finding the distance between contact point and rising point of ultra- sonic signal of the grinding wheel to workpiece. It uses a variation of sound signal generated by the flow of coolant when the grinding wheel approaches to workpiece. The ultrasonic sensor with 23 kHz center fre- quency and 8 kHz bandwidth is used to find the nearest approaching point(NAP). Monitoring and control system of the grinding conditions is implemented with CNC controller to control feedrate override and ultrasonic sensor to find NAP. The experimental result shows that the ultrasonic signal is a good measure- ment to find NAP. But it needs the considerations for the effect of the relationship between flowrate of coolant and diameter of workpiece.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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• pp.318-318
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• 2004

원통 연삭기(cylindrical grinding machine)는 원통형 공작물을 센터나 척으로 지지하면서 연삭 공정을 수행하기 때문에 연속적인 작업이 어렵지만, 무심 연삭기(centerless grinding machine)는 원통형 공작물을 받침판으로 지지하면서 연삭 숫돌(grinding wheel)과 조정 숫돌(regulating wheel)로 연삭 공정과 축방향 이송을 동시에 수행하기 때문에 연속적인 작업이 가능하다. 특히 고정밀 부품을 작업자의 숙련도와 무관하게 고능률적으로 가공할 수 있는 무심 연삭기는 구름 베어링, 축, 피스톤 핀 등과 같은 고정밀 기계류 부품들을 대량 연삭하기 위한 용도로 많이 사용되어 왔다.(중략)