• Title/Summary/Keyword: cutting position

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GNSS-Based PHC Pile Cutting Position Sensing Methodology (GNSS 기반 PHC 파일 절단위치 센싱 방법론에 관한 연구)

  • Cho, Se-Hyun;Yoou, Geon-Hee;Kim, Jun-Sang;Lee, Jun Ho;Hur, Je;Kim, Young Suk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.387-388
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    • 2023
  • PHC pile head cutting is an essential work in pile foundation construction. However, since the work has labor-intensive characteristics, there are problems such as productivity and safety. So in previous study PHC pile one-cutting head cutting automation equipment was developed to solve this problem. However, it has been investigated as a limitation that checking the cutting position of the PHC pile can be challenging in place where a rotary laser leveler cannot irradiate cutting position, as the sensing unit of the developed automated equipment utilizes an optical method. Therefore, the objective of this study is to delvelop a GNSS-based methodology for sensing the cutting position of PHC piles to overcome the limitations of the optical method and to examine its feasibility for field application. If the proposed methodology is applied to the construction site, it is expected that the convenience and productivity of the PHC pile cutting position sensing work will be improved.

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Tool Deflection and Geometric Accuracy to the Change of Inclination Position Angle during Machining Sculptured Surface (곡면가공시 경사위치각 변화에 따른 공구변형과 형상정밀도)

  • 왕덕현;박희철
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.55-64
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    • 2001
  • In this study, hemisphere and cylindrical shapes were machined for different tool paths and machining conditions with ball endmill cutters. Tool deflection, cutting forces and shape accuracy were measured according to the inclination position of the sculptured surface. As the decreasing of inclination position angle, the tool deflection was increased due to the decreased cutting speed when the cutting edge is approaching toward the center. Tool deflection when upward cutting is obtained less than that of downward cutting and down-milling in upward cutting showed the least tool deflection for the sculptured surface. Roundness values were found in least roundness error when down-milling in upward cutting. It is obtained the very little difference between 90。and 45。 of inclination position angle. The best surface roughness value was obtained in upward up-milling and showed different tendency with tool deflection and cutting force. For down-milling, the cutting resistance of the side wall direction is larger than that of feed direction. Therefore, this phenomenon which is received over cutting resistance can be caused of chatter.

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Machining Characteristics of Hemisphere Shape by Ball Endmilling (볼엔드밀가공에 의한 구면형상의 가공특성)

  • Wang, Duck Hyun;Kim, Won Il;Lee, Yun Kyeong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.5-14
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    • 2002
  • Hemisphere shapes were machined for different tool paths and machining conditions with ball endmill cutters. It was also found out how feedrate affect the precision of the machining and also tried to study the most suitable feedrate in specific cutting condition. Tool deflection, cutting forces and shape accuracy were measured according to the inclination position of the sculptured surface. As the decreasing of inclination position angle, the tool deflection was increased due to the decreased cutting speed when the cutting edge is approaching toward the center. Tool deflection when upward cutting IS obtained less than that of downward cutting and down-milling in upward cutting showed the least tool deflection for the sculptured surface. For down-milling, the cutting resistance of the side wall direction is larger than that of feed direction. It was found that the tool deflection is getting better as tool path is going to far from the center for convex surface.

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Development of Improved Cutting Force Model for Indexable End Milling Process. (인덱서블 엔드밀링 공정을 위한 향상된 절삭력 모델의 개발)

  • 김성준;이한울;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.237-240
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    • 2004
  • Indexable end mills, which consist of inserts and cutter body, have been widely used in roughing of parts in the mold industry. The geometry and distribution of inserts on cutter body are determined by application. This paper proposes analytical cutting force model for indexable flat end-milling process. Developed cutting force model uses the cutting-condition-independent cutting force coefficients and considers runout, cutter deflection and size effect for the accurate cutting force prediction. Unlike solid type endmill, the tool geometry of indexable endmill is variable according to the axial position due to the geometry and distribution of inserts on the cutter body. Thus, adaptive algorithm that calculates tool geometry data at arbitrary axial position was developed. Then number of flute, angular position of flute, and uncutchip thickness are calculated. Finally, presented model was validated through some experiments with aluminum workpiece.

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Cutting force prediction in the ball-end milling process of barious cutting area using Z-map (Z map을 이용한 임의의 절삭영역에서 볼엔드밀의 절삭력예측)

  • 김규만;조필주;김병희;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.57-65
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    • 1997
  • In this study, a cutting force in the Ball-end milling process is calculated using Z-map. Z-map can describe any type of cutting area resulting from the previous cutting geometry and cutting condition. Cutting edge of a ball-end mill is divided into infinitesimal cutting edge elements and the position of the ele- ment is projected to the cutter plane normal to the Z axis. Also the cutting area in the cutter plane is obtained by using the Z-map. Comparing this projected position with cutting area, it can be determined whether it engages in the cutting. The cutting force can be calculated by numerical integration of cutting force acting on the engaged cutting edge elements. A series of experiments such as contouring and upward/downward ramp cutting was performed to verify the calculated cutting force.

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The Study on the Cutting Force Prediction in the Ball-End Milling Process at the Random Cutting Area using Z-map (Z-map을 이용한 임의의 절삭영역에서의 볼 엔드밀의 절삭력 예측에 관한 연구)

  • 김규만
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.125-129
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    • 1996
  • In this study, a method is proposed for the cutting force prediction of Ball-end milling process using Z-map is proposed. Any types of cutting area generated from previous cutting process can be expressed in z-map data. Cutting edge of a ball-end mill is divided into a set of finite cutting edges and the position of this edge is projected to the cross-section plane normal to the Z-axis. Comparing this projected position with Z-map data of cutting area and determining whether it is in the cutting region, total cutting force can be calculated by means of numerical integration. A series of experiments such as side cutting and upward/downard cutting was performet to verify the simulated cutting force.

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A Machinability test on the cutting position in the ball-end milling of hemisphere (볼엔드밀 반구가공에서 가공 위치에 따른 절삭성 평가)

  • 박희범;김석원;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.890-893
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    • 2000
  • In this paper, the test of machinability according to the cutting positions when the ball end milling of hemispheric workpiece is carried out to find the optimum cutting position of free form surface die. Tool runout, cutting force. and chip form are measured. The results show that the optimum cutting condition to get the constant feed per tooth is the inclined angle of 40 degree of workpiece.

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Simultaneous Control of Cutting Force and Position Using Two Degree-of- Freedom Controller in CNC Ball-end Milling Process (2자유도 제어기를 이용한 CNC볼엔드밀링 공정에서 절삭력과 위치의 동시제어)

  • 양호석;심영복;이건복
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.536-542
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    • 2002
  • There are two important variables in machining process control, which are feed and cutting speed. In this work, a two degree-of-freedom controller is designed and implemented to achieve on-line cutting force control and position control based on the modelling of cutting process dynamics which are established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and spindle speed control under the constant feed speed. The second is a simultaneous control of feed and spindle speed. The last performs a position control under the constant cutting force. Those are confirmed to work properly. Especially the latter shows a faster response.

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Effect of Growth Regulators, Genotypes and Cutting Position on Rooting and Root Growth of Chrysanthemum zawadskii H. (九折草 揷穗로부터 發根 및 根生長에 미치는 생장조절물질, 九折草 種 및 揷穗位置의 효과)

  • 김정률;유창연;조동하
    • Korean Journal of Plant Resources
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    • v.11 no.3
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    • pp.353-357
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    • 1998
  • This study was conducted to determine the effect of growth regulators, genotype, and cutting position on the rooting and root growth from cutting of Chrysanthemum zawadskii H.. Rooting rate of Keungugeolcho in the treatement of IBA 500 and 1000 ppm was the better than those of other treatments of IAA, NAA and Rooton. Rooting rate differed depending on the genotype. Hangryobonggugeolcho was better than Keungucheolcho in rooting rate. The treatment of rooton remarkably induced many roots from the cuttings of eight accessions of Chrysanthemum zawadskii H.. Also, rooting rate and number of root differed depending on cutting position. When cuttings including shoot tip were cultured on tray containing bed soil, rooting rate and number of root induced from cuttings with shoot tip was higher than when cuttings without shoot tip and with lateral axillary bud were cultured.

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정면 밀링의 절삭력 해석을 위한 평균 비절삭저항 모델의 개발

  • 이병철;황정철;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.28-33
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    • 1992
  • The paper describes a new mean specific cutting pressure model in order to improve the accuracy of prediction of cutting force for face milling. The new mean specific cutting pressure model produces a mean specific cutting pressure and coefficients applied to existing cutting model not by traditional method but by considering intermittence and variation of chip width according to insert cutting position to take into cutter geometry machining condition and width of workpiece, and considering a mean measure force according to spindle eccentricity and mean measure force according to spindle eccentricity and insert initial position errors.. The simulated forces in X, Y, Z directions resulted from the simulated cutting model and the new cutting model are compared with measured forces in the time end frequency domains. The simulated forces in the time and frequency domains. The simulated forces resulted from the new cutting model have a good degreement with measured forces in comparison with these resulted from the existing cutting model