• 제목/요약/키워드: cutting methods

검색결과 889건 처리시간 0.027초

환경 친화적인 세미드라이 선삭가공 특성 (Characteristics of Environment-friendly Semi-dry Turning)

  • 이종항;이상조;이석우;최헌종
    • 한국정밀공학회지
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    • 제19권10호
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    • pp.221-226
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    • 2002
  • As environmental restriction has continuously become more strict, machining technology has emphasized on development of environment-friendly technologies. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on workers health and working environment and, hence, recently there have been numerous attempts to minimize harmful effects of cutting fluids on environments. To minimize the use of cutting fluids in machining, conventional cutting fluids have been replaced with the technologies of pressurized cold air and minimum quantity lubrication (MQL). Compared with milling, turning is continuous cutting process, where tools are continuously heated up and lack of lubricity could lead to tool wear and deteriorated surface roughness. In this work, it has been investigated how tool wear and surface roughness could be affected by cutting conditions, supply and cooling methods. The experimental results show that MQL technology is able to minimize conventional cutting fluids.

MCT 가공을 통한 알루미늄 합금의 표면 거칠기와 가공형상에 관한 연구 (A Study on Processing Shape and Surface Roughness of Aluminum Alloy by MCT Processing)

  • 김규태;김원일
    • 한국산업융합학회 논문집
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    • 제16권3호
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    • pp.85-93
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    • 2013
  • The MCT has been most extensively used in the machining. In particular, the ball endmill has been mainly adopted for finishing on the free- form surface. The advancement of CAD/CAM software has made it possible to develop various cutting pattern methods and to create diverse tool routes. Therefore, the current research made an attempt to find the optimal cutting pattern among the seven cutting patterns (i.e., Follow Periphery, Zig, Zig Zag, Concentric Zig, Concentric Zig Zag, Radial Zig, Radial Zig Zag) when aluminium 6000 series were machined by the ball endmill. The optimal pattern was found by comparing different shapes and surface roughness produced by the seven patterns. The current research found that each cutting pattern produced its own unique geometric features on the machined surface. It was found that the Radial Zig cutting pattern produced the lowest roughness on the flat surfaces. The Radial Zig Zag cutting pattern was found to produce the most accurate free-form surface. Finally, the most efficient cutting pattern in terms of machining time turned out to be the Follow Periphery.

유한요소법을 이용한 마이크로 평엔드밀링에서의 공구변형 예측 (Tool Deflection Estimation in Micro Flat End-milling Using Finite Element Method)

  • 임정수;조희주;서태일
    • 한국생산제조학회지
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    • 제19권4호
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    • pp.498-503
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    • 2010
  • The main purpose of this study strongly concerned micro machining error estimation by using FEM analysis of tool deflection shapes in micro flat end-milling process. For the precision micro flat end-milling process, analysis of micro cutting errors is mandatory. In general, tool deflection is a major factor which causes cutting error and limits realization of the high-precision cutting process. Especially, in micro end-milling process, micro tool deflection generates very serious problems in contrast to macro tool deflection. Methods which deal with compensation of cutting error by tool deflection in macro end-milling process have been studied plentifully but, few researches transact with micro scaled cutting tool deflection in micro cutting process. Therefore, the trend of micro tool deflection was estimated by using FEM analysis in this paper. Cutting forces were acquired by micro dynamometer and these were utilized in FEM analysis. In order to verify FEM analysis results, micro machining processes were carried out and real machined profiles were compared with FEM results. Finally through the proposed approach well suited FEM results were obtained.

Cinnamic acid, Cinnamaldehyde의 부위별 정량을 통한 계지(桂枝)의 음편(飮片) 규격 연구 (A Study of Cutting Methods by Comparing the Contents of Cinnamic acid and Cinnamaldehyde in Different Parts of Cinnamomi Ramulus)

  • 김영식;이금산;김정훈;최고야;정승일;조수인;주영승;김홍준
    • 대한본초학회지
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    • 제26권2호
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    • pp.11-15
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    • 2011
  • Objectives : In the present study, the contents of cinnamic acid and cinnamaldehyde in three different parts of Cinnamomi Ramulus (CR) (the whole body, the bark part, and the wood part) was evaluated using UPLC (ultra performance liquid chromatography) in order to investigate a suitable cutting method. Methods : Analysis was performed on SMART LC with UV detector. Reference compounds were separated on Inertsil ODS-4 column ($2.1mm{\times}50mm$, $3{\mu}m$, GL Science, Japan) using isolation elution with water and acetonitrile each containing acetic acid at a flow rate of $500{\mu}L/min$. Additionally, samples of CR were purchased from pharmacy of medicinal herb. Results : The correlation coefficients of the cinnamic acid and cinnamaldehyde levels showed good linearity ($r^2{\geq}0.9999$) over the linear ranges. Furthermore, the bark part exhibited higher concentration levels of reference compounds than the wood part in all samples. In addition the bark exfoliation rates in oblique and perpendicular-long cut samples of CR were lower than the perpendicular-short cut samples. Conclusions : These results suggested that the optimal cutting method would be able to reduce the bark exfoliation. Therefore, the oblique or perpendicular-long cutting method is considered to be a better cutting type than the perpendicular-short cutting method.

터널굴착용 와이어쏘 암반절삭 모델 구축 및 절삭성능 향상 연구 (Study on a Wire Saw Rock Cutting Model for Tunnel Excavation and Cutting Performance Improvement)

  • 이진호;안성권;이경찬;방춘석;사공명
    • 대한기계학회논문집A
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    • 제39권10호
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    • pp.1069-1077
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    • 2015
  • 발파를 이용한 터널굴착시, 와이어쏘를 이용하여 심빼기 부분 외곽에 불연속면을 발생시켜 발파진동을 차단함으로써 소음 및 진동을 저감시키고자 하는 방법은 타 방법에 비해 시공이 간편하고 경제적일 것으로 예상된다. 본 논문에서는 터널굴착용 와이어쏘의 절삭 메커니즘을 규명하기 위하여 시간에 따른 절삭 깊이 변화와 절삭 중 암석 내부의 와이어쏘 곡선 형태를 파악할 수 있는 절삭 모델을 구축하고 검증하였다. 구축된 모델을 이용한 시뮬레이션을 통해 터널굴착용 와이어쏘 절삭의 특징을 살펴보고, 와이어쏘 인장력, 와이어쏘 속도, 피드 속도, 천공 깊이 및 천공 직경과 같은 주요 조건들이 절삭 성능에 미치는 영향을 검토하였으며, 이러한 검토 결과를 바탕으로 절삭 성능을 높이기 위한 방안을 제시하였다.

Vegetative Propagation of Amaryllis (Hippeastrum × johnsonii ) by Different Cutting Methods

  • Kharrazi, Mahdiyeh;Tehranifar, Ali;Nemati, Hossein;Bagheri, Abdol-Reza
    • 원예과학기술지
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    • 제35권3호
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    • pp.373-380
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    • 2017
  • Amaryllis ($Hippeastrum{\times}johnsonii$) is commonly propagated by three methods: seeds, offset bulblets, and twin scaling. Since the number and size of bulblets produced by these methods are low, we conducted an experiment to evaluate different bulb cutting methods for propagation. For this purpose, bulbs (circumference of 30 - 35 cm) were sectioned or notched into 8, 12, or 16 segments or twin-scaled into 48, 72, or 96 segments for bulblet formation. Our results show that the largest number of bulblets was produced by the twin scaling method, but they take longer to grow to a final, commercial size. Sectioning and notching resulted in larger, but fewer bulblets than twin-scaling. Compared to notching, sectioning provided more space for the bulblets to grow, and is therefore the recommended method. While increasing the number of sections cut from a single bulb resulted in a larger number of bulblets, the diameter of the bulblets decreased. Therefore, sectioning the bulb into 8 segments was the best method for producing an acceptable number of vigorous bulblets.

밀링머신의 절삭력 제어를 통한 표면굴곡도 향상에 관한 연구 (A Study on the Improvement of Surface Waviness by Cutting Force Control)

  • 오준호;정충영
    • 대한기계학회논문집
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    • 제12권2호
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    • pp.206-214
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    • 1988
  • 본 논문에서는 엔드 밀링에서 황삭 작업시 비교적 절삭 모델의 정립이 용이한 하향 밀링(down milling)의 경우를 대상으로, 가공면 오차의 주 원인인 공구와 공작물 사이의 처짐과 절삭력의 특정한 동적관계를 유도하고, 그 절삭력을 일정하게 유지하도록 공구의 이송속도를 온라인으로 제어하였다.

다이아몬드 미세형상가공에서 자려진동의 발생경향과 안전성 평가

  • 이언주;임한석;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.71-74
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    • 1995
  • Diamond shaping is one of the machining strategies to make the optical micro-groove molds,and it is especially useful when rhe component is an assembly of the linear micro-groove array. A mirror-like surface and arbitrary crose-sectional curve can be easily made by diamond. Howerver, the cutting speed of shaping is relatively lower than that of the other cutting methods, and there exist an unstable cutting conditions that generate the chatter. This study is focused on the modeling of the simplified self-induced chatter of the diamond shapping. Form the chatter model and experiments, it is found that the unstable cutting conditions exist wwhen the depth of cut is low and cutting speed is high.

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난삭제(내열합금강)의 가공특성평가 (Evaluation of Machining Characteristics for Difficulty-to-cut Material (Heat-Resistant Alloy))

  • 김석원;이득우;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.135-138
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    • 1995
  • Recently, most of advanced materials used a wide industry field commonly have the characteristics of difficulty-to-cut materials. The cutting of difficulty-ro-cut materials have a variable optimum cutting conditions and methods according to materials. Above all,it is important of understanding to machinability of each materials. Especially, superalloy with Elevated Temperature Strength like as Incone1718 was used in nuclear power equipment and jet engine parts. This research shows a machining characteristics of Heat-Resistant alloy for high efficiency cutting through cutting force,tool wear and cutting temperature in SUS304 and Incone1718.

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케이블 절단에 필요한 에너지 통계적 분석 (Statistical analysis of the energy for cable cutting)

  • 최창선;강원규
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2011년도 제37회 추계학술대회논문집
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    • pp.400-403
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    • 2011
  • 직경 22 mm 정도의 케이블 절단을 위한 케이블커터의 화약량 예측을 위하여 인스트론을 사용한 정적 절단 시험과 Impact test machine을 이용한 낙하충격 시험을 실시하였다. 인스트론 시험 결과 케이블 절단에 필요한 에너지는 21.3 J로 측정되었다. Impact test는 5종류의 에너지 레벨에서 각각 8번씩 시험하였다. Impact test 시험 결과를 Probit 방법으로 분석한 결과, 99% 신뢰도에서 99.99% 절단하는 에너지는 37.7 J 로 예측되었다. 이 에너지는 ZPP 230 mg 이면 발생 가능할 것으로 판단 된다.

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