• Title/Summary/Keyword: cutting methods

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The Cutting Characteristics of the GFRP by Processing methods (가공방법에 따른 GFRP의 절삭특성)

  • 박종남;정성택;이승철;조규재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1764-1767
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    • 2003
  • It is widely used in composite materials like several mechanical parts. aerospace industries. internal and structural materials of cars, building structures. ship materials and sporting goods. but it is insufficient to apply in field of mechanical processing. Therefore. GFRP which is possible to use in industrial field was examined about cutting force. tool wear condition of cutting, chip shape. surface roughness and inlet or outlet shape of processing parts with changing cutting condition and using HSS drill which is in vertical machining center in this paper.

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A Study on Cutting Pattern Generation of Membrane Structures by Using Geometric Line (막 구조물의 측지선을 이용한 재단도 생성에 관한 연구)

  • Ahn, Sang-Gil;Shon, Su-Deok;Kim, Seung-Deog
    • Proceeding of KASS Symposium
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    • 2005.05a
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    • pp.125-132
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    • 2005
  • Membrane structures, a kind of lightweight soft structural system, are used for spatial structures. The material property of the membrane has strong axial stiffness, but little bending stiffness. The design procedure of membrane structures are needed to do shape finding, stress-deformation analysis and cutting pattern generation. In shape finding, membrane structures are unstable structures initially. These soft structures need to be introduced initial stresses because of its initial unstable state, and it happens large deformation phenomenon. And also there are highly varied in their size, curvature and material stiffness. So, the approximation inherent in cutting pattern generation methods is quite different. Therefore, in this study, to find the structural shape after large deformation caused by Initial stress, we need the shape analysis considering geometric nonlinear ten And the geodesic line on surface of initial equilibrium shape and the cutting pattern generation using the geodesic line is introduced.

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A Study on Cutting Behavior of Plate Glass Using a Piezoelectric Ceramics Actuator (압전 세라믹을 이용한 평판유리의 절단 거동에 관한 연구)

  • Lee K.W.;Jea T.J.;Choi S.D.;Jeong S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.249-250
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    • 2006
  • Recently FPD(Flat Panel Display) is used in various field to display enormous information. So cutting technique of flat panel display is needed for producing variety display merchandises. In present, cutting methods of flat panel glass includes breaking process. But this process occurs many glass particles. This glass particles are directly related badness of merchandise and falling productivity. In this paper, to cut front substrate glass of LCD and to get optimized cutting condition are tried fur eliminating breaking process with developed glass cutting machine using a Piezoelectric ceramics actuator. It is known that the vibration of Piezoelectric Ceramic have effect in crack proceeding through the analysis of fracture section.

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Development of a Virtual Machine Tool-Part 4: Mechanistic Cutting Force Model, Machined Surface Error Model, and Feed Rate Scheduling Model

  • Yun, Won-Soo;Ko, Jeong-Hoon;Cho, Dong-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.2
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    • pp.71-76
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    • 2003
  • A virtual machine tool (VMT) is presented in this two-part paper. In Part 1, the analytical foundation for a virtual machining system is developed, which is envisioned as the foundation for a comprehensive simulation environment capable of predicting the outcome of cutting processes. The VHT system undergoes "pseudo-real machining", before actual cutting with a CNC machine tool takes place, to provide the proper cutting conditions for process planners and to compensate or control the machining process in terms of the productivity and attributes of the products. The attributes can be characterized by the machined surface error, dimensional accuracy, roughness, integrity, and so forth. The main components of the VMT are the cutting process, application, thermal behavior, and feed drive modules. In Part 1, the cutting process module is presented. When verified experimentally, the proposed models gave significantly better prediction results than any other methods. In Part 2 of this paper, the thermal behavior and feed drive modules are developed, and the models are integrated into a comprehensive software environment.vironment.

A study on the chatter vibration characteristics simulation for cutting tooling of turning machine tool (터닝센터에서의 툴링과 채터 특성 시뮬레이션 연구)

  • Hwang, Joon
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.6
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    • pp.274-278
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    • 2014
  • Machining performance is often limited by chatter vibration at the tool-workpiece interface. Chatter vibration is a type of machining self-excited vibration which originated from the variation in cutting forces and the flexibility of the machine tool structure. Cutting tooling method is one of major factor to chatter vibration in turning process. Even though lots of cutting tooling methods are developed and used in machining process, precise analysis of cutting tooling effect in view of chatter vibration behavior. This study presents numerical and experimental approaches to verify and effects of various cutting tooling geometry and clamping method on the onset of chatter vibration. Acquired knowledge from this study will apply the optimal geometry design of cutting tooling and adjusting of machining process.

A Study on Detection of Cutting Tool Fracture by Dual Signal Measurements (이중신호에 의한 공구파손 검출에 관한 연구)

  • 윤재웅;양민양;박화영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.4
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    • pp.707-722
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    • 1992
  • Fracture of a cutting tool is one of the most serious problems in machining systems. Therefore, several methods have been proposed so far to detect cutting tool fracture. However, most of them have some problems from the viewpoint of practical applications. In this study, the feasibility of using acoustic emission and cutting force signals for the detection of massive tool breakages as well as small fracture of cutting tools were investigated. Turning experiments were performed using conventional carbide inset tools under realistic cutting conditions and the SM45C steel and heat treated SM45C steel were used as a workpiece. And the sensitivities of the AE and cutting force signals to the fracture of cutting tools were illustrated. Finally, a detection algortithm for the fracture of cutting tools was developed through the analysis of these dual signals in the several types of tool fracture.

Dynamic Behavior of Pretensioned Prestressed Members for Releasing Methods (긴장력 도입 방법에 따른 프리텐션 부재 단부의 동적 거동에 관한 연구)

  • Lee, Seung-Jung;Zi, Goang-Seup;Moon, Do-Young;Kim, Kyu-Sun;Kim, Jang-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.139-140
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    • 2009
  • In this paper, the dynamic behavior of pretensioned concrete structures was investigated experimentally during detensioning for two different releasing methods: flame-cutting and hydraulic-jacking. According to the experimental results of strain changes, although detensioning time of hydraulic-jacking is shorter than that of fame-cutting, the prestressing force loss of fame-cutting is larger than that of hydraulic-jacking.

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Development of Rapid Prototyping System using High Speed Machining of Plastics (합성수지의 고속 절삭을 이용한 쾌속조형 시스템)

  • Jung, Tae-Sung;Choi, In-Hugh;Lee, Dong-Yoon;Yang, Min-Yang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.5-12
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    • 2003
  • In order to reduce the lead-time and cost, many useful methods have been applied to rapid prototyping (RP) in recent years. But cutting process is still considered as one of the effective RP methods that have been developed and currently available in the industry. It also offers practical advantages in aspects of precision and versatility. However, traditional 3-axis NC machining has some inherent limitations such as the restriction of tool accessibility and the complex setup. In this work, a new rapid prototyping system with high speed 5-axis machining of plastics has been developed to overcome those limitations. And cutting experiments were conducted to determine the design factors of the system and the cutting conditions of plastics. The architecture of developed system is described in detail and the successful application examples are presented.

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The Studies on Harvesting Time of Stalk Cutting in Burley Tobacco (버어리종의 대말림 수확시기에 관한 연구)

  • Bae, Seong-Guk;Han, H.C.;Choo, H.G.
    • Journal of the Korean Society of Tobacco Science
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    • v.14 no.2
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    • pp.144-150
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    • 1992
  • This study was carried out to investigate the effect of yield and quality on the harvesting time and methods of stalk cutting in Burley Tobacco.3 harvesting methods and 4 harvesting times of stalk cutting were compared to priming. The yield and quality were high when cut the stalk after second priming in stalk curing. It was also desirable that cut the stalk after second priming in stalk curing. It was also desirable that cut the stalk on 30 days after topping for standard fertilization(N-P2O5-K2O= 17.5-17.5-35.0kg/10a) plot, and 30-35 days after topping for 30% increased fertilization.

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A study on the surface characteristics of diamond wire-sawn silicon wafer for photovoltaic application (다이아몬드 코팅 와이어로 가공된 태양전지용 실리콘 웨이퍼의 표면 특성에 관한 연구)

  • Lee, Kyoung-Hee
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.6
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    • pp.225-229
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    • 2011
  • Most of the silicon cutting methods using the multi-wire with the slurry injection have been used for wafers of the crystalline solar cell. But the productivity of slurry injection cutting type falls due to low cutting speeds. Also, the direct contact with the metal wire and silicon block increases the concentration of metallic impurities in the wafer's surface. In addition, the abrasive silicon carbide (SiC) generates pollutants. And production costs are rising because it does not re-use the worn wire. On the other hand, the productivity of the cutting method using the diamond coated wire is about 2 times faster than the slurry injection cutting type. Also, the continuous cutting using the used wire of low wear is possible. And this is a big advantage for reduced production costs. Therefore, the cutting method of the diamond coated wire is more efficient than the slurry injection cutting technique. In this study, each cutting type is analyzed using the surface characteristics of the solar wafer and will describe the effects of the manufacturing process of the solar cell. Finally, we will suggest improvement methods of the solar cell process for using the diamond cutting type wafer.