• 한국전산유체공학회:학술대회논문집
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• 1998.11a
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• pp.141-146
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• 1998

An Euler/Navier Stokes solver has been developed for the analysis of steady and unsteady flows. The $q-{\omega}$ turbulent model has been incorporated into the solver in strongly coupled manner for stability and robustness. A new Chimera hole cutting algorithm, Cut-paste algorithm, has been devised for automatic Chimera hole cutting. Number of viscous/inviscid numerical computations demonstrate the accuracy and the versatility of the solver.

• Korean Journal of Microbiology
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• v.44 no.1
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• pp.22-28
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• 2008

Cutting oils are emulsionable fluids widely used in metal working processes. Their composition is mineral oil, water, and additives (fatty acids, surfactants, biocides, etc.) generating a toxic waste after a long use. Cutting oils also affect colour, taste and odour of water, making it undesirable for domestic and industrial uses. In these days, conventional treatment methods as evaporation, membrane separation or chemical separation have major disadvantages since they generate a concentrated stream that is more harmful than the original waste. In this study, our purpose is to reduce cutting oils by using biological treatment. Eighty one strains were isolated from cutting waste oil of industrial waste water sludge under aerobic conditions. Among these strains, KS47, which removed 90.4% cutting oil in 48 hr, was obtained by screening test under aerobic conditions(pH 7, $28^{\circ}C$). KS47 was identified as Pseudomonas aeruginosa according to morphological, physiological and biochemical properties, 16S rDNA sequence, and fatty acid analysis. P. aeruginosa KS47 could utilize cutting oil as carbon source. In batch test, we obtained optimal degradation conditions(1.5 g/L cell concentration, pH 7, and temperature $30^{\circ}C$). Under the optimal conditions, 1,060 mg/L cutting oil was removed 83.7% (74.1 mg/L/hr).

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.1
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• pp.63-69
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• 2013

Many researchers are trying to reduce the use of lubrication fluids in metal cutting to obtain safety, environmental and economical benefits. The aim of this study is to determine the optimization lubrication conditions in minimum quantity lubrication(MQL) turning of workpieces with taper angle. This study has been considered about various conditions of MQL. The objective functions are cutting force and surface roughness. Design factors are nozzle diameter, nozzle angle, MQL supply pressure, distance between tool and nozzle and length of supply line. The cutting force and surface roughness were statistically analyzed by the use of the Box-Behnken method. As a results, optimum lubrication conditions were suggested and verification experiment has been performed. The results of this study are expected to help the selection of lubrication conditions in MQL turning.

• Design & Manufacturing
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• v.13 no.3
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• pp.41-47
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• 2019

In conventional machining, the use of cutting fluid is essential to reduce cutting heat and to improve machining quality. However, to increase the performance of cutting fluids, various chemical components have been added. However, these chemical components during machining have a negative impact on the health of workers and cutting environment. In current machining, environment-friendly machining is conducted using MQL (minimum quantity lubrication) or cryogenic air spraying to minimize the harmful effects. In this study, the injection nozzle that can combined injecting minimum quantity lubrication(MQL) and cryogenic gas was designed and the shape optimization was performed by using computational fluid dynamics(CFD) and design of experiment(DOE). Performance verification was performed for the designed nozzle. The diameter of the sprayed fluid at a distance of 30 mm from the nozzle was analyzed to be 21 mm. It was also analyzed to lower the aerosol temperature to about 260~270K.

• Journal of Korean Society of Environmental Engineers
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• v.30 no.6
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• pp.609-615
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• 2008

In this study, the design of UV-free reflecting reactor was studied to enhance the cutting fluid life for cutting machine. And also, the stability of cutting fluid with addition of biocide in cutting fluid and without biocide was compared with respect to the cutting fluid concentration, pH changes and microorganisms. Low number of microorganism was observed in the cutting fluid after UV-free reflecting treatment as compare to the cutting fluid which was added biocide and just cutting fluid alone. PH of the cutting fluid after UV-free reflecting treatment was about 9$\sim$8.5 while others were observed considerably low. The oil contents of cutting fluid which was added biocied and pure cutting fluid were almost degraded with the passage of time. However, in case of UV-free reflecting reactor, 4$\sim$3.5 Brix oil contents were observed in the cutting fluid.

• Journal of computational fluids engineering
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• v.4 no.3
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• pp.52-62
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• 1999

The development of a parallelized aerodynamic simulation process involving moving bodies is presented. The implementation of this process is demonstrated using a fully systemized Chimera methodology for steady and unsteady problems. This methodology consists of a Chimera hole-cutting, a new cut-paste algorithm for optimal mesh interface generation and a two-step search method for donor cell identification. It is fully automated and requires minimal user input. All procedures of the Chimera technique are parallelized on the Cray T3E using the MPI library. Two and three-dimensional examples are chosen to demonstrate the effectiveness and parallel performance of this procedure.

• Journal of computational fluids engineering
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• v.5 no.2
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• pp.9-19
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• 2000

Transient aerodynamic response of an airfoil to a moving plane-flap is numerically investigated using the two-dimensional Euler equations with conservative Chimera grid method. A body moving relative to a stationary grid is treated by an overset grid bounded by a 'Dynamic Domain Dividing Line' which has an advantage for constructing a well-defined hole-cutting boundary. A conservative Chimera grid method with the dynamic domain-dividing line technique is applied and validated by solving the flowfield around a circular cylinder moving supersonic speed. The unsteady and transient characteristics of the flow solver are also examined by computations of an oscillating airfoil and a ramp pitching airfoil respectively. The transient aerodynamic behavior of an airfoil with a moving plane-flap is analyzed for various flow conditions such as deflecting rate of flap and free stream Mach number.

• 한국전산유체공학회:학술대회논문집
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• 2010.05a
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• pp.271-276
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• 2010

High-speed air turbine handpieces have been used as a denture cutting tool in clinical dentistry for over 50 years. The denture high-speed air turbine handpiece is currently used as the main means of cutting tooth structure and restorative materials in a wide range of denture manufacturing. But little study has been reported on their performance analysis. This research would show the performance characteristics of denture air turbine handpiece by using CFD.

• 한국전산유체공학회:학술대회논문집
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• 2011.05a
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• pp.508-511
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• 2011

Dust released from the rotating timber cutting process causes various kinds of diseases as well as safety issues. Although there were lots of efforts to reduce the amount of dust by installing large-sized dust collectors or by using expensive high-quality cutters, they proved to be not so effective. In this study we want to modify and improve the design of the rotary cutter system to prevent dust from being released to the environment as possible by using computational fluid dynamics (CFD) analysis. We have developed CFD models of the conventional cutter and several design modifications. Through the CFD analysis the characteristics of the air flow was predicted, and then the behavior of dust produced during the cutting process was analyzed for different designs. The most efficient design feature to capture dust inside the cutter as much as possible was chosen based on the CFD analysis results. Finally the prototype of the ratary saw machine was constructed and tested to check the dust capturing efficiency, which result is reasonably consistent with the predicted performance through the CFD analysis.

• 한국전산유체공학회:학술대회논문집
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• 2004.10a
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• pp.83-86
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• 2004

In this paper an automated hole-finding method for overset grids is introduced which uses recursive octree-cell division. A graphic program which enables the user to do the hole-cutting with ease is also introduced. Using this program it was found that a proper combination of the level of octree division and vector calculation should be used for efficient and fast hole finding.