• 제목/요약/키워드: cutter ring

검색결과 9건 처리시간 0.019초

TBM disc cutter ring type adaptability and rock-breaking efficiency: Numerical modeling and case study

  • Xiaokang Shao;Yusheng Jiang;Zongyuan Zhu;Zhiyong Yang;Zhenyong Wang;Jinguo Cheng;Quanwei Liu
    • Geomechanics and Engineering
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    • 제34권1호
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    • pp.103-113
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    • 2023
  • This study focused on understanding the relationship between the design of a tunnel boring machine disc cutter ring and its rock-breaking efficiency, as well as the applicable conditions of different cutter ring types. The discrete element method was used to establish a numerical model of the rock-breaking process using disc cutters with different ring types to reveal the development of rock damage cracks and variation in cutter penetration load. The calculation results indicate that a sharp-edged (V-shaped) disc cutter penetrates a rock mass to a given depth with the lowest load, resulting in more intermediate cracks and few lateral cracks, which leads to difficulty in crack combination. Furthermore, the poor wear resistance of a conventional V-shaped cutter can lead to an exponential increase in the penetration load after cutter ring wear. In contrast, constant-cross-section (CCS) disc cutters have the highest quantity of crack extensions after penetrating rock, but also require the highest penetration loads. An arch-edged (U-shaped) disc cutter is more moderate than the aforementioned types with sufficient intermediate and lateral crack propagation after cutting into rock under a suitable penetration load. Additionally, we found that the cutter ring wedge angle and edge width heavily influence cutter rock-breaking efficiency and that a disc cutter with a 16 to 22 mm edge width and 20° to 30° wedge angle exhibits high performance. Compared to V-shaped and U-shaped cutters, the CCS cutter is more suitable for soft or medium-strength rocks, where the penetration load is relatively small. Additionally, two typical case studies were selected to verify that replacing a CCS cutter with a U-shaped or optimized V-shaped disc cutter can increase cutting efficiency when encountering hard rocks.

암석의 선형절삭실험에 의한 디스크커터의 변형특성 평가 (Characterization of the deformation of a disc cutter in linear rock cutting test)

  • 장수호;최순욱;박영택;이규필;배규진
    • 한국터널지하공간학회 논문집
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    • 제14권3호
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    • pp.197-213
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    • 2012
  • 디스크커터는 암석의 절삭을 위해 TBM에 사용되는 핵심 굴착도구이다. 본 연구에서는 디스크커터에 의한 암석의 절삭 시에 커터 링에 발생하는 변형특성을 파악하기 위하여, 경암에 대한 선형절삭실험 시에 커터 링에 부착한 일련의 변형률게이지와 적외선 열화상 카메라에 의한 계측을 실시하였다. 실험결과, 커터 링은 매우 뚜렷한 선형탄성 거동을 보였으며, 암석 절삭에 의한 커터 링의 온도 상승은 $14.4^{\circ}C$ 이내로 나타났다. 따라서 본 연구에서 수행한 선형절삭실험 조건에서는 절삭으로 인한 커터 링의 변형과 온도상승이 크지 않았음을 알 수 있었다.

커터 링의 형상에 따른 디스크커터 작용력의 실험적 평가 (Experimental evaluation of the effects of cutting ring shape on cutter acting forces in a hard rock)

  • 장수호;최순욱;박영택;이규필;배규진
    • 한국터널지하공간학회 논문집
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    • 제15권3호
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    • pp.225-235
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    • 2013
  • TBM의 암반 굴착도구인 디스크커터의 작용력은 TBM의 설계와 굴진성능 평가를 위해 핵심적인 항목이다. 본 연구에서는 디스크커터 링의 형상에 따른 디스크커터 작용력의 차이를 실물 선형절삭실험에 의해 실험적으로 분석하였다. 또한 절삭실험 중에 발생하는 커터 링의 변형률을 계측하여 커터 링의 강성을 추정하였다. 분석결과, V형상의 디스크커터를 사용하게 되면 동일한 절삭조건에서 커터 관입깊이를 증가시킬 수는 있지만, 커터의 회전방향으로 큰 응력이 작용하는 것으로 나타났다. 또한 커터 작용력을 예측모델에 의해 추정할 경우에는, 디스크커터의 형상과 관련된 변수들을 고려할 수 있는 모델을 사용하는 것이 타당함을 알 수 있었다.

선형절삭시험에 의한 더블디스크커터와 싱글디스크커터의 커터 작용력과 축응력에 대한 실험적 평가 (Comparative analysis of cutter acting forces and axial stresses of single and double disc cutters by linear cutting tests)

  • 최순욱;장수호;박영택;이규필;배규진
    • 한국터널지하공간학회 논문집
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    • 제16권2호
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    • pp.181-191
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    • 2014
  • 본 연구는 선형절삭시험 중에 동일한 커터 링 형상을 가진 더블디스크커터와 싱글디스크커터에 발생하는 커터작용력과 각 디스크커터 축에 발생하는 축응력 및 토크를 평가하였다. 선형절삭시험 결과, 선형절삭실험 중에 발생한 더블디스크커터의 연직력과 회전력의 평균값은 싱글디스크커터의 약 두 배 내외인 것으로 측정되었다. 더블디스크커터의 축에 작용하는 축응력의 평균값 역시 연직력과 마찬가지로 싱글디스크커터의 두 배 정도로 나타났지만, 토크의 경우에는 전체적으로 낮은 측정값을 보여 비교의 의미가 없는 것으로 판단되었다. 하지만 더블디스크커터의 연직력의 평균값이 직경 432 mm(17인치) 디스크커터의 허용하중을 상회하기 때문에 테이퍼 롤러 베어링의 내구성능에 대한 검토가 필요한 것으로 판단되었다. 또한 더블디스크커터 축에 작용하는 축응력은 싱글디스크커터의 약 두 배 정도로 발생하였지만, 일반적으로 사용하는 디스크커터 축 재료의 항복강도를 고려할 때 적용 상에 문제가 없는 것으로 나타났다.

선형절삭실험 중 디스크커터 축에 작용하는 하중과 온도에 대한 실험적 연구 (A experimental study on the loads and temperature acting on the shaft of a disc cutter during linear rock cutting test)

  • 최순욱;장수호;박영택;이규필;배규진
    • 한국터널지하공간학회 논문집
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    • 제15권3호
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    • pp.237-251
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    • 2013
  • 본 연구는 변형률게이지와 열전대, 적외선 열화상카메라를 사용하여 선형절삭실험 동안 디스크커터의 축에 발생하는 축응력과 토크를 측정하고 디스크커터의 내부와 외부의 온도를 파악하고자 하였다. 실험결과, 축응력과 토크의 최대값은 각각 11.3 MPa, $171kN{\cdot}m$로 측정되었으며, 축응력과 토크는 회전력보다는 디스크커터의 연직력과 상관성이 높은 것으로 나타났다. 선형절삭실험 동안 열전대로 측정한 결과, 디스크커터의 온도변화는 $0.2^{\circ}C$ 이내로 나타났다. 그러나 수행된 각 선형절삭작업이 연속적으로 이루어진다고 가정한 다음, 디스크커터의 내부온도와 커터 링 표면의 온도변화를 추정한 결과, 커터간격이 70 mm인 경우에는 각각 $0.1^{\circ}C/m$, $0.15{\sim}0.17^{\circ}C/m$로 예상되었고 커터간격이 90 mm인 경우에는 각각 $0.09^{\circ}C/m$, $0.13{\sim}0.23^{\circ}C/m$로 추정되었다.

상관관계 해석을 고려한 온 더 머신 자동측정 시스템 (Measuring Automation System for Analysis of Dimensional Reationships On the Machine)

  • 정성종
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.183-187
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    • 1996
  • On the machine measuring system composed of touch trigger probes, a DNC module, a CMM module, an analysis module and a man-machine interface unit was developed. Measuring accuracy is affected by working accuracy of the on the machine measuring system. The working accuracy of the system is due to geometric errors of th machine tool, servo errors of feed drives and positioning errors of probes. In order to compensate for the measuring errors due to the working accuracy, a calibration module was developed. The measuring automation system was realized with the on the machine measuring system and an IBM-PC on the machine center through a RS-232C. It turns the machining machine (CMM). The system is used for dimensional checking of machined components. initial job setup, part identification, identification of machining errors due to deflection and wear of tools. cutter run out, and calibration of machine tools. A horizontal machining center equipped with FANUC OMC wre used for verification of the system. The validity and reliability of the system. The validity and reliability of the system were confirmed through a series of experiments with gage blocks, ring gages, comparison measurement with a commercial CMM, and so on.

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Development of umbrella anchor approach in terms of the requirements of field application

  • Evirgen, Burak;Tuncan, Ahmet;Tuncan, Mustafa
    • Geomechanics and Engineering
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    • 제18권3호
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    • pp.277-289
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    • 2019
  • In this study, an innovative anchoring approach has been developed dealing with all relevant aspects in consideration of previous works. An ultimate pulling force calculation of anchor is presented from a geotechnical point of view. The proposed umbrella anchor focuses not only on the friction resistance capacity, but also on the axial capacity of the composite end structure and the friction capacity occurring around the wedge. Even though the theoretical background is proposed, in-situ application requires high-level mechanical design. Hence, the required parts have been carefully improved and are composed of anchor body, anchor cap, connection brackets, cutter vanes, open-close ring, support elements and grouting system. Besides, stretcher element made of aramid fabric, interior grouting system, guide tube and cable-locking apparatus are the unique parts of this design. The production and placement steps of real sized anchors are explained in detail. Experimental results of 52 pullout tests on the weak dry soils and 12 in-situ tests inside natural soil indicate that the proposed approach is conservative and its peak pullout value is directly limited by a maximum strength of anchored soil layer if other failure possibilities are eliminated. Umbrella anchor is an alternative to conventional anchor applications used in all types of soils. It not only provides time and workmanship benefits, but also a high level of economic gain and safe design.

발진부지를 이용한 초대구경 이수식 쉴드TBM 조립공정 검토 및 개선 사례 (Case of assembly process review and improvement for mega-diameter slurry shield TBM through the launching area)

  • 박진수;전삼수
    • 한국터널지하공간학회 논문집
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    • 제24권6호
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    • pp.637-658
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    • 2022
  • 쉴드TBM 터널은 지반 굴착, 세그먼트 링 빌드(Segment ring-build), 뒷채움의 반복적인 공정으로 단순하다. 재래식 터널공법인 발파공법(Drill and Blast)은 막장관찰, 천공, 장약, 발파, 환기, 버력처리, 지보재 설치의 반복으로 쉴드TBM 터널보다 공정이 복잡하고 일부 제약조건이 따른다. 하지만 굴진을 위한 준비 작업은 지반을 보강하고 갱문조성 후 터널을 형성해 나가는 Drill and Blast에 비해서 쉴드TBM 터널은 매우 상세한 계획을 바탕으로 시간과 비용이 필요하다. 이는 대상지반을 굴착하는 쉴드TBM 장비의 성능 확보가 공사의 성패를 좌우하기 때문인데, 고가의 주문제작 장비인 쉴드TBM이 조립단계에서 잘못 구성되면 본 굴진은 물론 초기굴진 단계에서부터 구동이 어렵게 되고, 조립된 쉴드TBM 장비를 다시 해체하는 경우가 발생하게 되어 재조립하는 상황으로 진행되면, 공기는 물론 경제적인 손실이 발생하여 공사 기간 내내 어려움이 발생한다. 이에 본 연구에서는 한강 하저를 통과하는 국내 최대 직경의 도로터널을 건설하기 위한 이수식 쉴드TBM 조립을 위한 발진부지의 배치와 계획, 쉴드TBM 장비의 주요 부분별 조립공정을 검토하였고, 타공정과 의 간섭 최소화 및 커터헤드 조립과 운반의 효율성을 분석하여 현장여건에 맞게 개선하여 적용하였다.

삼국시대(三國時代) 병기체제(兵器體制)의 연구(硏究) (This Study of the Arms Used in the Three Kingdoms)

  • 김성태
    • 헤리티지:역사와 과학
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    • 제34권
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    • pp.20-58
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    • 2001
  • In order to unravel the characteristics of arms used in the 'Three Kingdoms,' Kokuryo, Silla and Paikje. the classification and the developing procedures of the arms should be first discussed. At first, the basic arms of the soldiers of Three Kingdoms were iron swords, iron spearheads, and bows. During that period, swords attached a ring pommel were commonly used. But after 5A. D. a sword with a decoration pommel appeared. Infantry generally used iron spearheads. From the late 4A. D. the long spearheads were broadly used in cavalry battles. In the late 6A. D. infantry mainly used long spearheads, and this resulted in the foundation of long spearheads units. There were two kinds of bows: Short Bow whose arch is small and Long Bow whose arch is long. It is known that the Short Bow was widely used in Kokuryo and Paikje up to 5A. D. In the early era, infantry used Long Bow, yet it was vastly used after 6A. D. when a castle's strategical value was great and defending a castle was. significant. Above mentioned, as basic combat weapons, iron spearhead and bow were fundamental. In particular, the spearhead was the essential weapon to a soldier. Yet, arrow gun and hook-shape cutters were important weapons. Especially, after 6A.D., when a castle became strategically pivotal in military, the arrow gun became the important weapon. This resulted in the foundation of arrow gun units. Hook-shape cutters were used to snatch horsemen or to climb up to fall the castle. Yet, the cutter was not the Three Kingodoms' basic weapon. In addition, the three stages of arms development in the Three Kingdoms are formation stage, development stage, and settlement stage. The formation stage was the period when premitive military unit appeared in the Three Kingdoms. It ranged from 1B. C. to the mid 3A. D. At that time according to regions. there were two weapon systems operating: North area including Kokuryo and the northern part of Paikje and South area including Silla, Kaya and the southern part of Paikje. ln North area a sword with a ring attached at the end of the holder, iron spear with neck and mid-size flat holder and iron arrowhead with an extension to fix, were used. In this period, during a war calvary units were mostly used and their weapon systems seemed possibly to succeed in that of Kochosun. In the development stage, when LoLang's influence on surroundings became weak, Koguryo, Paikjae and Silla had directly contacted each other. In the late 3A.D. to the early 6A.D., Silla achieved a drastic improvement in weapon system. This was the period when Kokuryo played a leading role in arms race. Kokuryo's arms manufacturing techniques passed onto Silla, Kaya and Paikje. In combat strategy a joint operation between infantry and calvary prevailed even if their military tactics were different. In a calvary battle heavily armed horsemen played import roles at this period. The horsemen and even horses were heavily guarded with iron armors. After all, the appearance of fully armed horsemen implies the very need of powerful destructive forces in weapon system. At that time, basic weapons were a big sword with a ring attached at the end of the holder, swallow's tail-shape spear with neck, and iron spearhead with neck and an extension. The settlement stage began at the mid 6A.D., when it was the revolutionary period in the arms development history. Of course, actual proofs and picture documents were not sufficient enough to penetrate full scale of the weapon system. But, according to historical circumstances and historic records, it is very certain that this period was the peak in arms development. In this period special military units, such as infantry-calvary companies, Archery units and Long spear units, that executed particular duties with special weapons, were founded. This became the characteristics of the settlement stage.