• Title/Summary/Keyword: cut quality

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A Study on the Metrial Charcterisitics of Material Quality and Milling of Axle Materials for a Automobile (자동차 차축 소재의 금속적 특징 및 밀링 절삭 특성 연구)

  • 채왕석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.1
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    • pp.77-83
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    • 1997
  • In this paper, we have studied internal quality including chemical compositions, microscopic structure and nonmetalic inclusion of test materials. We have analyzed dynamic characteristics of cutting force of milling including tensile strength value, hardness etc. Test materials are used in the tempered carbon steel and the non-tempered carbon steel. The obtained results are as follows: 1. In analyzing internal quality, the tempered carbon steel have typical martensite structure and the non-tempered carbon steel have ferrite + pearlite structure. 2. Yield strength, tensile strength and hardness value are in the non-tempered carbon steel but elongation is maximum value in the tempered carbon steel. 3. Cutting force is smaller non-tempered carbon steel than tempered carbon steel when feed speed and depth on cut is constant. 4. Cutting force is smaller non-tempered carbon steel than tempered carbon steel when cutting speed and depth of cut is constant.

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Laser Cutting Characteristics of Cold Rolled Steel Sheets (레이저를 이용한 박강판의 절단특성)

  • 이기호;김기철;이종훈
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.113-121
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    • 1995
  • This study deals with the quality and the optimum range of laser cutting process. Cold rolled steel sheets for automobile application were cut by a high power CO$_{2}$ laser system with beam quality of TEM$_{\infty}$ mode. Both process parameters such as travel speed and assist gas pressure, and quality factors were considered to optimize the laser cutting. It was revealed that the thinner the sheet thickness, the less effect of oxidation energy for contributing the cutting process. High speed photographs demonstrated that molten spot on the cut surface moved in a random and vigorous manner according to its viscosity and the flowing direction of assist gas, which resulted in so called striation. Laser cutting produced a very smooth surface of average roughness(Ra) about less than 1.5.mu.m at the optimum range. It was also shown that the characteristics of dross formation was influenced by the flowing durection of assist gas and the fluidity of molten metal drop..

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Establishment of Correction Equation for Filling Volumn according to Moisture Content (수분 함량별 부풀성 보정식 설정)

  • Chung Han-Joo;Kim Yong-Ok
    • Journal of the Korean Society of Tobacco Science
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    • v.27 no.1 s.53
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    • pp.94-99
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    • 2005
  • To correct the difference of filling volumn for various cut tobacco and puffed stem according to moisture contents, correction equation was estamated by a simple regression analysis. The $R^2$(coefficient of determination) of correction equation was above 0.95. To verify the precision of correction equation, we predicted correction equation of other samples. The filling volumns by the difference of $1\%$ moisture content were $0.018\;~\;0.022cc/g$ (cut tobacco) and 0.060cc/g (puffed stem). The precision of correction equation for various cut tobacco was very high, but that of puffed stem was low due to quality deviation of row stem according to a season.

A Study on the Cutting Surface Characteristics in CNC Gas Cutting of Plate Steel (강판의 CNC 가스 절단시 절단면특성에 관한 연구)

  • 김성일
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.24-31
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    • 2003
  • In the gas cutting of plate steel, the quality of the cut surfaces and sections is strongly dependent on the cutting conditions such as cutting speed, kerf width, plate thickness, material, distance between tip and specimen, and cutting oxygen pressure etc. The cutting tests of plate steel were carried out using CNC gas cutting machine. This paper deals with cut surface and section characteristics of plate steel in CNC gas cutting. Both top and bottom widths of kerf, the surface roughness(Ra, Rmax) of cutting surfaces are measured under various cutting conditions such as cutting speed, material, distance between tip and specimen, and cutting thickness. The photographs of cut surface and cut section are also analyzed under various cutting conditions.

A Study on the Shear Deformation Behavior of Inner Structure-Bonded Sheet Metal (접합판재의 전단 변형거동에 관한 연구)

  • Kim J. Y.;Chung W. J.;Yang D. Y.;Kim J. H.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.257-262
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    • 2005
  • In order to improve the quality of the sheared surface in cutting of inner structure bonded sheet metal the cut-off operation is mainly investigated, which is the typical shearing process in sheet metal forming technology. The sandwich sheet metals considered have inner structure which is constructed in the form of crimped expanded metal and woven metal. The inner structure is bonded between solid sheet by resistance welding or adhesive bonding. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results we found that the influence of sheared position can be observed and explained clearly and this result can be utilized to get the better sheared surface.

A Study on the Characteristics of Wire-Cut Electric Discharge Machining of Alloyed Tool Steel and Tungsten Carbide (와이어컷 방전에 의한 합금공구강과 초경합금의 가공특성)

  • 이재명;허성중;김원일
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.123-133
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    • 1996
  • From the experimental study of wire-cut Electric Discharge Machining of alloyed tool steel and tungsten carbide, the characteristics such as cutting speed, surface roughness has been observed and evaluated for various conditions. Cutting speed is improved as peak discharge current and wire tension become increased, and gap voltage and spark cycle decreased. Surface roughness can be better when peak discharge current and gap voltage become smaller, or spark cycle and wire tension become larger. Secondary cut is recommended to obtain high precision and good quality.

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A Study on the Shear Deformation Behavior of Inner Structure-Bonded sheet metal (접합판재의 전단 변형거동에 관한 연구)

  • Kim J. Y.;Kim J. H.;Chung W. J.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.11a
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    • pp.33-38
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    • 2004
  • In order to improve the quality of the sheared surface in cutting of inner structure bonded sheet metal the cut-off operation is mainly investigated, which is the typical shearing process in sheet metal forming technology. The sandwich sheet metals considered have inner structure which is constructed in the form of crimped expanded metal and woven metal. The inner structure is bonded between solid sheet by resistance welding or adhesive bonding. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results we found that the influence of sheared position can be observed and explained clearly and this result can be utilized to get the better sheared surface.

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Study on th Wave-Pattern Analysis by Longitudinal Cut Method (Longitudinal Cut 파형해석의 응용을 위한 특성연구)

  • S.H.,Kang;Y.G.,Lee
    • Bulletin of the Society of Naval Architects of Korea
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    • v.18 no.1
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    • pp.9-18
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    • 1981
  • The wave-pattern analysis has been one of important research tools in the towing tank, and applied for hull form design. The longitudinal-cut method of Newman and Sharma is adopted in KRIS deep towing tank. Instrumentations and data acquisition systems are developed for that. Local effects and truncation effects are estimated by using calculated wave patterns of simple source distributions. Wigley model of 2m is used to check the accuracy of the whole system. Cut positions and truncation points are changed to investigate characteristics of the wave-pattern analysis. Coefficients of wave-pattern resistance are low-estimated in comparison with those of Maruo and Ikehata. The general quality of the system is very good, but some more efforts to increase the accuracy are required. Two full-form models(one basic form, the other with bulbous bow) are tested to show high application-possibilities of the wave-pattern analysis for the hull form design.

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A simple method to produce fragment seedstock for aquaculture of Pterocladiella capillacea (Gelidiales, Rhodophyta)

  • Choi, Chang Geun;Lee, Ju Il;Hwang, Il Ki;Boo, Sung Min
    • ALGAE
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    • v.36 no.4
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    • pp.327-332
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    • 2021
  • Raw material of gelidioid red algae yielding high-quality agar has been in short supply due to overharvesting, but in situ farming of gelidioids has not been practical due to their slow growth. To produce vegetative seedstock of a cosmopolitan species, Pterocladiella capillacea, we investigated the number and length of regenerated branches arising from sectioned fragments during 3 weeks of laboratory culture at 10, 15, 20, and 25℃. All sectioned fragments formed axis-like branches mostly from the upper cut edge and stolon-like branches mostly from the lower cut edge, showing a high capacity of regeneration and intrinsic bipolarity. At 20℃, the number of regenerated branches increased to 2.74 ± 1.29 on the upper cut edge and 4.26 ± 2.66 on the lower cut edge. Our study reveals that the use of fragments bearing regenerated branches as seedstock can be a simple method to initiate fast propagation for mass cultivation in the sea or outdoor tank.

A Finite Element Analysis of the Stagnation Point on the Tool Edge (공구끝단에서의 정체점에 관한 유한요소해석)

    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.901-904
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    • 2002
  • The cutting thickness of ultra-precision machining is generally very small, only a few micrometer or even down to the order of a flew manometer. In such case, a basic understanding of the mechanism on the micro-machining process is necessary to produce a high quality surface. When machining at very small depths of cut, metal flow near a rounded tool edge become important. In this paper a finite element analysis is presented to calculate the stagnation point on the tool edge or critical depth of cut below which no cutting occurs. From the simulation, the effects of the cutting speed on the critical depths of cut were calculated and discussed. Also the transition of the stagnation point according to the increase of the depths of cut was observed.

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