• Title/Summary/Keyword: cumulative fatigue usage factor

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Fatigue Life Evaluation and Optimization for District Heating Pipes Considering Operating Temperature Transition Data (운전이력을 고려한 지역난방 열배관의 피로수명 평가 및 최적화)

  • Ahn M.Y.;Jung S.W.;Lee S.M.;Chang Y.S.;Choi J.B.;Kim Y.J.;Kim S.H.;Kim Y.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.581-584
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    • 2005
  • A district heating(DH) system supplies environmentally-friend heat and is appropriate for reduction of energy consumption and/or air pollutions. The objectives of this paper are to systematize data processing of transition temperature, investigate its effects on fatigue life of DH pipes and optimization for size of DH pipes. A relational database management system as well as reliable fatigue life evaluation procedures is established for Korean DH pipes. Also, since the prototypal evaluation results satisfied both cycle-based and stress-based fatigue criteria. Through the optimum design process, the cross section diminished 18.64% and the CUF diminished 23.35%. So, it can be used as useful information in the future for optimal design, operation and energy saving via setting of efficient condition and stabilization of water temperature.

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Environmental Fatigue Evaluation of APR1000 Reactor Vessel (APR1000 원자로용기의 환경피로 평가)

  • Kim, Jong Min;Kim, Yong Hwan
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.3
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    • pp.207-212
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    • 2013
  • APR1000(Advanced Power Reactor 1000) was developed to export 1000MW nuclear power plants by adding ADFs(Advanced Design Features) including 60 years design life, local frequency control operation, 0.3g SSE, etc. to OPR1000(Optimized Power Reactor 1000). In this paper, environmental fatigue analyses for the reactor vessel in APR1000 have been performed as per Reg. Guide 1.207. Outlet nozzle, which has a relatively high cumulative usage factor in the reactor vessel was evaluated and a structural integrity is maintained under the reactor coolant environment.

FATIGUE LIFE ASSESSMENT OF REACTOR COOLANT SYSTEM COMPONENTS BY USING TRANSFER FUNCTIONS OF INTEGRATED FE MODEL

  • Choi, Shin-Beom;Chang, Yoon-Suk;Choi, Jae-Boong;Kim, Young-Jin;Jhung, Myung-Jo;Choi, Young-Hwan
    • Nuclear Engineering and Technology
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    • v.42 no.5
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    • pp.590-599
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    • 2010
  • Recently, efficient operation and practical management of power plants have become important issues in the nuclear industry. In particular, typical aging parameters such as stress and cumulative usage factor should be determined accurately for continued operation of a nuclear power plant beyond design life. However, most of the major components have been designed via conservative codes based on a 2-D concept, which do not take into account exact boundary conditions and asymmetric geometries. The present paper aims to suggest an effective fatigue evaluation methodology that uses a prototype of the integrated model and its transfer functions. The validity of the integrated 3-D Finite Element (FE) model was proven by comparing the analysis results of individual FE models. Also, mechanical and thermal transfer functions, known as Green's functions, were developed for the integrated model with the standard step input. Finally, the stresses estimated from the transfer functions were compared with those obtained from detailed 3-D FE analyses results at critical locations of the major components. The usefulness of the proposed fatigue evaluation methodology can be maximized by combining it with an on-line monitoring system, and this combination, will enhance the continued operations of old nuclear power plants.

Establishment of Fatigue Life Evaluation and Management System for District Beating Pipes Considering Operating Temperature Transition Data (운전이력을 고려한 지역난방 열배관의 피로수명 평가 및 관리 체계 구축)

  • Chang Yoon-Suk;Jung Sung-Wook;Kim Hyeong-Keun;Choi Jae-Boong;Kim Sang-Ho;Kim Youn-Hong;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.9 s.240
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    • pp.1235-1242
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    • 2005
  • A district heating(DH) system supplies environmentally-friend heat and is appropriate for reduction of energy consumption and/or air pollutions. The DH transmission pipe, composed of supply and return pipes, has been used to transmit the heat and prevent heat loss during transportation. The two types of pipes are operated at a temperature of $75\~115^{\circ}C\;and\;40\~65^{\circ}C$, respectively, with an operating pressure of less than 1.568MPa. The objectives of this paper are to systematize data processing of transition temperature and investigate its effects on fatigue life of DH pipes. For the sake of this, about 5 millions temperature data were measured during one year at ten locations, and then available fatigue lift estimation schemes were examined and applied to quantify the specific thermal fatigue life of each pipe. As a result, a relational database management system as well as reliable fatigue lift evaluation procedures is established for Korean DH pipes. Also, since the prototypal evaluation results satisfied both cycle-based and stress-based fatigue criteria, those can be used as useful information in the future fer optimal design, operation and energy saving via setting of efficient condition and stabilization of water temperature.

Environmental Fatigue Evaluation of Top-Mounted In-Core Instrumentation Nozzle (상부 탑재형 노내계측기 노즐의 환경피로평가)

  • Yoon, Hyo-Sub;Kim, Jong-Min;Maeng, Cheol-Soo;Kim, Gee-Seok;Kim, Hyun-Min
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.3
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    • pp.245-252
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    • 2016
  • The development of Top-Mounted In-Core Instrumentation(TM-ICI) is an ongoing project to reduce the risk due to severe accidents by inserting the instrumentation into a reactor closure head instead of a reactor bottom head. As part of this project, environmental fatigue analyses for TM-ICI nozzle have been performed using two methods of NUREG/CR-6909 and Code Case N-761. TM-ICI nozzle is subjected to transient loads for level A, level B and test conditions that should be evaluated for a fatigue analysis. It is found that a cumulative usage factor considering reactor coolant environment for TM-ICI nozzle is evaluated as less than 1, which is ASME Code allowable criteria of a fatigue analysis.

Stress and Fatigue Evaluation of Distributor for Heat Recovery Steam Generator in Combined Cycle Power Plant (복합발전플랜트 배열회수보일러 분배기의 응력 및 피로 평가)

  • Lee, Boo-Youn
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.8
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    • pp.44-54
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    • 2018
  • Stress and fatigue of the distributor, an equipment of the high-pressure evaporator for the HRSG, were evaluated according to ASME Boiler & Pressure Vessel Code Section VIII Division 2. First, from the results of the piping system analysis model, reaction forces of the tubes connected to the distributor were derived and used as the nozzle load applied to the detailed analysis model of the distributor afterward. Next, the detailed model to analyze the distributor was constructed, the distributor being statically analyzed for the design condition with the steam pressure and the nozzle load. As a result, the maximum stress occurred at the bore of the horizontal nozzle, and the primary membrane stress at the shell and nozzle was found to be less than the allowable. Next, for the transient operating conditions given for the distributor, thermal analysis was performed and the structural analysis was carried out with the steam pressure, nozzle load, and thermal load. Under the transient conditions, the maximum stress occurred at the vertical downcomer nozzle, and of which fatigue life was evaluated. As a result, the cumulative usage factor was less than the allowable and hence the distributor was found to be safe from fatigue failure.

Development of an accelerated life test procedure considering the integrated equivalent load of an implement working pump for an agricultural tractor

  • Moon, Seok-Pyo;Baek, Seung-Min;Chung, Sun-Ok;Park, Young-Jun;Han, Tae-Ho;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.47 no.4
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    • pp.1123-1134
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    • 2020
  • The goal of this study was to develop an accelerated life test for an implement working pump for an agricultural tractor. The field experiments were conducted to measure the load of an implement working pump during major agricultural operations such as plow tillage, rotary tillage, baler operations, and wrapping operations. The measurement system for an implement working pump load was constructed using a pressure sensor, the engine rotational speed, and the hitch pump displacement. The measured implement working pump load was calculated as an equivalent load for each agricultural operation using the Palmgren-Miner rule, which is a cumulative damage method. The equivalent load was calculated using the total load data and peak load data when the total data included the operation of an implement working. The annual usage time of the agricultural tractor was applied to develop two integrated equivalent loads. The acceleration factor was calculated to develop an accelerated life test and was calculated from the two integrated equivalent loads, the maximum pressure, and the flow rate conditions of the hitch pump. In Korea, the warranty life of a tractor is 2,736 hours, and the time required for the test to guarantee the operational life of tractors was calculated as 7,561 hours. The acceleration factors were calculated as 453.6 and 38.3, respectively, from the total load data and peak load data. The fatigue test time can be shortened by 16.7 and 197.4 hours according to the result of the acceleration factors.