• Title/Summary/Keyword: cryogenic test

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Development and Performance Test on the 1-Inch Glove Valve for the LNG Piping System (LNG 배관 시스템용 1인치 글로브 밸브 개발 및 성능실험)

  • Yi, Chung-Seob;Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.9-16
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    • 2017
  • This study describes the development of a 1-inch cryogenic glove valve for an LNG pumping system and localization development achieved through the performance test. The cryogenic valve used in the LNG pumping system plays an important role in maintaining a flow rate by LNG transportation. This trial manufactured goods, which was achieved through reverse engineering and developing the assembly process. The result of the leak test satisfied the internal pressure condition using the 78-bar normal temperature test and maintained the anti-leakage condition. Also, the result of the cryogenic leak test (BS 6364: low temperature test procedure) maintained anti-leakage at -196 and 52 bar, which satisfied the test standards.

Cryogenic fracture behaviors and polarization characteristics according to sensitizing heat treatment on structural material of the nuclear fusion reactor (핵 융합로 구조재료의 예민화 열처리에 따른 극저온 파괴거동 및 분극특성)

  • Kwon, Il-Hyun;Chung, Se-Hi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.311-320
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    • 1998
  • The cryogenic fracture behaviors of austenitic stainless steel HN2 developed for nuclear fusion reactor were evaluated quantitatively by using the small punch(SP) test. The electrochemical polarization test was applied to study thermal aging degradation of HN2 steel. The X-ray diffraction(XRD) analysis was conducted to detect carbides and nitrides precipitated on the grain boundary of the heat treated HN2 steel. The mechanical properties of the HN2 steel significantly decreased with increasing time and temperature of heat treatment or with decreasing testing temperature. The integrated charge(Q) obtained from electrochemical polarization test showed a good correlation with the SP energy(ESP) obtained by means of SP tests. From the results observed in the x-ray diffraction and anodic polarization curve, it was known that the material the grain boundary. Combining SP test and electrochemical polarization test, it could be useful tools to non-destructively evaluate the cryogenic fracture behaviors and the aging degradation for cryogenic structural material.

The Characteristic Test for Gage Factors of Strain Gages in Cryogenic Environment (극저온 환경에서 스트레인 게이지의 게이지상수 및 변형률 측정에 관한 연구)

  • 김갑순;주진원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2205-2213
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    • 1993
  • The characteristic test for gage factors of temperature self-compensated strain gages at cryogenic temperature is presented. By joining the international round robin test on electrical strain gages at cryogenic temperatures, the gage factors of three kinds of widely-used strain gages are obtained at the room temperature, the temperatures of liquid nitrogen and liquid helium. The calibration system which produce precise bending strain is by mechanical loading at cryogenic temperature. This paper also presents the creep characteristic of strain gages at maximum strain level.

Cryogenic Fracture Toughness Evaluation for Austenitic Stainless Steels by Means of Unloading Compliance Method

  • Yu, Hyo-Sun;Kwon, Il-Hyun
    • Journal of Mechanical Science and Technology
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    • v.15 no.1
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    • pp.26-34
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    • 2001
  • Most research to date concerning the cryogenic toughness of austenitic stainless steels has concentrated on the base metal and weld metal in weldments. The most severe problem faced on the conventional austenitic stainless steel is the thermal aging degradation such as sensitization and carbide induced embrittlement. In this paper, we investigate the cryogenic toughness degradation which can be occurred for austenitic stainless in welding. The test materials are austenitic stainless JN1, JJ1 and JK2 steels, which are materials recently developed for use in nuclear fusion apparatus at cryogenic temperature. The small punch(SP) test was conducted to detect similar isothermally aging condition with material degradation occurred in service welding. The single-specimen unloading compliance method was used to determine toughness degradation caused by thermal aging for austenitic stainless steels. In addition, we have investigated size effect on fracture toughness by using 20% side-grooved 0.5TCT specimens.

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Development of Cryogenic Test Rig for Ball-Bearing and Evaluation of the Performance of the Prototype Ball-Bearing of Turbo pump (극저온 환경용 볼베어링 시험장치 개발 및 터보펌프용 볼베어링 시제품의 성능평가)

  • Jo, Jun Hyeon;Rhim, Yoon Chul;Lee, Sungchul;Kim, Choong Hyun
    • Tribology and Lubricants
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    • v.28 no.4
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    • pp.167-172
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    • 2012
  • The turbo pump of a liquid rocket engine is composed of three main parts: the oxidizer pump, fuel pump, and turbine. Liquid oxygen ($LO_X$) is the working fluid in the cryogenic environment in the oxidizer pump, but tests are usually performed using liquid nitrogen ($LN_2$), which has a boiling point similar to that of $LO_X$ but is comparatively safer and easier to use for the test. In this study, a bearing test rig is developed and its performance is evaluated using a cryogenic ball bearing with $LN_2$ as the working fluid. Verifying the performance of the bearing test rig is crucial for ensuring correct working of the turbo pump unit in the liquid rocket engine. A stable test rig for the bearing in a cryogenic environment makes the bearing technology enhance its reliability. The test results show that the system operates stably and the requirement of performance time of 500 s is met. The test results of temperature, motor speed, and torque are discussed. The developed cryogenic bearing test rig is expected to help in widening knowledge and expanding research on ball bearings in the future.

Cryogenic Performance Test of LOX Turbopump in Liquid Nitrogen (액체질소를 이용한 산화제펌프의 극저온 성능시험)

  • Kim, Jin-Sun;Hong, Soon-Sam;Kim, Dae-Jin;Choi, Chang-Ho;Kim, Jin-Han
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.4
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    • pp.391-397
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    • 2010
  • Performance tests of a liquid-oxygen pump were carried out using liquid nitrogen (LN2) as a working fluid in a cryogenic turbopump test facility in Korea Aerospace Research Institute (KARI). The tests were performed at 30-55% of the design rotational speed, and the results were compared with those from a water test. The experimental results confirmed the similarity of the hydraulic performance, which allows the prediction of the pump performance at a design rotational speed of 20,000 rpm. The overall cavitation performance of the pump in the cryogenic environment was better than that in the water environment for all ranges of flow rates and rotational speeds. Critical cavitation number at the design flow rate was determined as 0.012 from the cryogenic test, and as 0.024 from the water test. The improved cavitation performance is due to the thermodynamic effect in cryogenic fluids.

Cryogenic Bearing and Seal Test Facility for a Turbopump (터보펌프용 극저을 베어링/실 성능시험설비)

  • Kwak, Hyun-D.;Jeon, Seong-Min;Kim, Jin-Han
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.341-347
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    • 2005
  • To perform a cryogenic development test for Tribo-elements in a turbopump, a cryogenic bearing and seal test facility (BSTF) is designed and currently under construction in KARI. The working fluid is liquid nitrogen operating at a temperature $-197^{\circ}C$. The maximum operating pressure and volume flow rate of BSTF are 100 bar and 10 liters per second, respectively. The development tests of floating ring seals, inter-propellant seals (IPS) and cryogenic ball bearings in a turbopump will be performed using the BSTF. This paper briefly described design requirements and procedures of BSTF.

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STUDY ON THE THERMAL-FLUID ANALYSIS OF CRYOGENIC CHAMBER FOR COLD CLIMATE TEST OF LARGE WIND TURBINE PARTS (대형 풍력발전기 부품의 극한 환경 시험을 위한 극저온 챔버의 열유동 해석에 대한 연구)

  • Kim, M.K.;Kang, Y.H.;Park, W.G.
    • Journal of computational fluids engineering
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    • v.20 no.3
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    • pp.8-14
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    • 2015
  • More and more, spaces are decreasing which satisfy multiple requirements for wind power plants. However, areas which have excellent wind resources and are free to civil complaints occupy a large space, although they are exposed to the cryogenic environment. This study conducted a thermal-fluid analysis of a cryogenic chamber for testing large wind turbine parts exposed to the cryogenic environment. The position of supply air is placed to the upper area to compare each cooling performance for each location of various outlets in mixing ventilated conditions. The study carried out CFD analysis for the chamber both with and without a test object. For the cases without the test object, the air temperature of the upper supply and down extract type chamber was cooled faster by 5-100% than the others. However, for the cases with the test object, the object temperature of upper supply and center extract on the opposite side type chamber was cooled faster by 33-132% than the others. The cooling performance by the air inside the chamber and the test object did not show the same pattern, which implicates the need to consider the cooling performance by not only the air but also the test object in the large cryogenic chamber design for testing large parts.

Method applied to evaluate heat leakage of cryogenic vessel for liquid hydrogen

  • Li, Zhengqing;Yang, Shengsheng;Wang, Xiaojun;Yuan, Yafei
    • Progress in Superconductivity and Cryogenics
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    • v.23 no.1
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    • pp.7-11
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    • 2021
  • Cryogenic vessels are special equipment that requires periodic evaluation of their thermal insulation performance. At the current standard, the test is considered as the loss product or heat leakage of cryogenic vessel, which takes over 72 h to evaluate; consequently, a large amount of working medium is discharged to the environment in the process. However, hydrogen is flammable and explosive, and the discharged gas may be dangerous. If liquid hydrogen is replaced with liquid nitrogen before testing, the operation then becomes complicated, and the loss product or heat leakage cannot respond to the thermal insulation performance of cryogenic vessels for liquid hydrogen. Therefore, a novel method is proposed to evaluate the heat leakage of cryogenic vessels for liquid hydrogen in self-pressurization. In contrast to the current testing methods, the method proposed in this study does not require discharge or exchange of working medium in all test processes. The proposed method is based on one-dimensional heat transfer analysis of cryogenic vessels, which is verified by experiment. When this method is used to predict the heat leakage, the comparison with the experimental data of the standard method shows that the maximum error of heat leakage is less than 5.0%.

Design and Implementation of Cold-Flow and Hot-Fire Test Stand of a Cryogenic Propellant Injector Used in LRE (초저온 추진제를 사용하는 액체로켓용 인젝터의 수류/연소시험장치 설계 및 제작)

  • Kim, Do-Hun;Park, Young-Il;Koo, Ja-Ye
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.61-65
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    • 2010
  • To research and develop a liquid rocket engine injector, it needs empirical studies about the hydrodynamic and spray characteristics such as pressure drop, mixing and atomization. In this study, the design and implementation of lab-scale cold-flow/hot fire test stand which can supply cryogenic propellant and be controlled by time-critical LabVIEW cyclogram logic has been done. In order to visualize the spray of a liquid-centered swirl coaxial injector in cryogenic condition, LN2-GN2 cold-flow test has been done, and combustor assembly and thrust bed for LOX-$GCH_4$ hot-fire test have been fabricated.

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