• Title/Summary/Keyword: crack analysis

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Life Prediction by Retardation Behavior of Fatigue Crack and its Nondestructive Evaluation (피로균열의 지연거동에 따른 수명예측 및 비파괴평가)

  • Nam, Ki-Woo;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.36-48
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    • 1999
  • Fatigue life and crack retardation behavior after penetration were experimentally examined using surface pre-cracked specimens of aluminium alloy 5083. The Wheeler model retardation parameter was used successfully to predict crack growth behavior after penetration. By using a crack propagation rule, the change in crack shape after penetration can be evaluated quantitatively. Advanced, waveform-based acoustic emission (AE) techniques have been successfully used to evaluate signal characteristics obtained form fatigue crack propagation and penetratin behavior in 6061 aluminum plate with surface crack under fatigue stress. Surface defects in the structural members are apt to be origins of fatigue crack growth, which may cause serious failure of the whole structure. The nondestructive analysis on the crack growth and penetration from these defects may, therefore, be one of the most important subjects on the reliability of the leak before break (LBB) design. The goal of the present study is to determine if different sources of the AE could be identified by characteristics of the waveforms produced from the crack growth and penetration. AE signals detected in four stages were found to have different signal per stage. With analysis of waveform and power spectrum in 6061 aluminum alloys with a surface crack, it is found to be capabilities on real-time monitoring for the crack propagation and penetration behavior of various damages and defects in structural members.

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An Analysis of Crack Growth Rate Due to Variation of Fatigue Crack Growth Resistance (피로균열전파저항의 변동성에 의한 균열전파율의 해석)

  • Kim, Seon-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1139-1146
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    • 1999
  • Reliability analysis of structures based on fracture mechanics requires knowledge on statistical characteristics of the parameter C and m in the fatigue crack growth law, $da/dN=C({\Delta}K)^m$. The purpose of the present study is to investigate if it is possible to predict fatigue crack growth rate by only the fluctuation of the parameter C. In this study, Paris-Erdogan law is adopted, where the author treat the parameter C as random and m as constant. The fluctuation of crack growth rate is assumed only due to the parameter C. The growth resistance coefficient of material to fatigue crack growth (Z=1/C) was treated as a spatial stochastic process, which varies randomly on the crack path. The theoretical crack growth rates at various stress intensity factor range are discussed. Constant ${\Delta}K$ fatigue crack growth tests were performed on the structural steel, SM45C. The experimental data were analyzed to determine the autocorrelation function and Weibull distributions of the fatigue crack growth resistance. And also, the effect of the parameter m of Paris' law due to variation of fatigue crack growth resistance was discussed.

Investigation and Analysis of Cracks in Multi-layer Ceramic Capacitor (다층세라믹 콘덴서에서 생성된 크랙의 관찰과 분석)

  • Lee, Chul-Seung;Kang, Byung-Sung;Hur, Kang-Heon;Park, Jin-Woo
    • Journal of the Korean Ceramic Society
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    • v.46 no.2
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    • pp.211-218
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    • 2009
  • For the Y5V characteristic MLCC which is very prone to crack, it is important to to find out the basic cause of the crack. After finding out the crack origin, the materials and processes should be developed to remove the crack. The microstructures of the cracks were investigated using the fractographic method for the various types of cracks such as an exterior crack, a cyclic thermal shock crack, and an piezo-electric crack. It was found out that the crack origin was the pore at the end of the Ni inner electrode after bake-out. Even though the three dimensional crack shapes were different, the crack origins were seemed to be similar. The exterior crack could grow from the origin with the aids of residual and applied stress. FEM (finite element method) analysis was used to calculate the stress distribution of residual and applied stress. And the concept of fracture mechanics was applied for the explanation of the crack initiation and propagation from the stresses concentration.

Assessment for Propagation Behavior and Fracture Surface of Mixed-mode Fatigue Crack by Fracture Surface-Roughness Induced Crack Closure (파면거칠기 유도 균열닫힘에 의한 혼합모드 피로균열의 전파거동 및 파면에 대한 평가)

  • Seo, Ki-Jeong;Lee, Jeong-Moo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.4
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    • pp.432-440
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    • 2007
  • In this study, we have investigated the closure behavior of fatigue cracks in SAPH440 steel plates under a mixed-mode I+II loading. A crack image capturing system as a direct measuring method was used to measure the closure levels at a crack tip. The crack closure levels in the fluctuation and stable sections were increased with the increase of the mode mixture ratio. The mode mixture ratio independent fatigue crack propagation rates equation was calculated by considering mixed-mode crack closure levels. The equation was examined according to the application method of crack opening ratio. The fracture surface analysis by C-scan method was also performed in order to investigate the closure mechanism and propagation mode of crack under the mixed-mode I+II loading. The crack closure under the mixed mode I+II is confirmed as a surface roughness closure by the quantitative analysis of fracture surface using the proposed surface roughness parameter.

Fracture mechanics analysis of a crack in a weld of dissimilar steels using the J-ingegral (J-적분을 이용한 이종강재 용접접합부 균열의 파괴역학적 해석)

  • 이진형;장경호
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.264-266
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    • 2004
  • for the kぉ mechanics analysis of a crack in a weld of dissimilar steels, residual stress analysis and fracture analysis must be performed simultaneously. The standard definition of the J-integral leads to a path dependent value in the presence of a residual stress field. And unlike cracks in homogeneous materials, a bimaterial interface crack always induces both opening and shearing modes of stress in the vicinity of the crack tip. Therefore, it is necessary to develope a path independent J-integral definition for a crack in a residual stress field generated by welding of dissimilar steels. This paper addresses the modification of the Rice-J-integral to produce a path independent J-integral when residual stresses due to welding of dissimilar steels and external forces are present. The residual stress problem is heated as an initial stain problem and the J-integral proposed for this class of problems is used And a program which can evaluate the 1-integral for a crack in a weld of dissimialr steels is developed using proposed J-integral definition.

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A Study on the Effect of the Construction Conditions on a Thermal Crack of Mat Foundation (매트기초의 온도균열에 미치는 시공조건의 영향에 관한 연구)

  • Lee, Do-Bum;Kim, Hyo-Rak;Choi, Il-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.11a
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    • pp.1-4
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    • 2003
  • Recently, a structure has been larger and higher under the improvement of construction technique. So, a concrete constructions that a mat foundation thickness of structure is over 80cm have been many. Also, because of the reason high strength concrete, the matter of thermal crack have become an important task to be solved absolutely. In a cause a thermal crack occurrence, there used, mixture of concrete, construction and so forth. In this study, we executed temperature and stress analysis of mat foundation to know the effect the construction condition a thermal crack of mat foundation. And we evaluated quantitatively about the occurrence possibility of thermal crack using the hydration heat analysis program. By using of this analysis technique, will can control skilfully the quality of a mat foundation in advance.

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The Finite Element Analysis of Fatigue Crack Opening Behavior Using Two Dimensional Eight Node Isoparametric Element (2차원 8절점 등매개요소를 사용한 피로크랙개구거동의 유한요소해석)

  • Song, Sam-Hong;Kim, Hyun
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.2
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    • pp.271-277
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    • 1994
  • The fatigue crack opening behavior is analyzed using finite element method. Because extremely fine mesh subdivision is required when using constant stress constant strain triangular element, this study uses conventional two dimensional eight node isoparametric elements. Since plasitc zone size is similar to crack propagating length per each load cycle because of relatively large element size, a new analysis model that a crack propagates every two load cycle is suggested. the opening load and crack opening displacement can be obtained accurately by this method.

A Study on the Effect of the Construction Conditions on a Thermal Crack of Mat Foundation (매트기초의 온도균열에 미치는 시공조건의 영향에 관한 연구)

  • 이도범;김효락;최일호
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.1-4
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    • 2003
  • Recently, a structure has been larger and higher under the improvement of construction technique. So, a mass concrete constructions that a mat foundation thickness of structure is over 80cm have been many. Also, because of the reason of high strength of concrete, the matter of thermal crack have become an important task to be solved absolutely. tn a cause of a thermal crack occurrence, there are material used, mixture of concrete, construction condition and so forth. In this study, we executed temperature and stress analysis of mat foundation to know the effect of the construction condition on a thermal crack of mat foundation. And we evaluated quantitatively about the occurrence possibility of thermal crack using the hydration heat analysis program. By using of this analysis technique, we will can control skilfully the quality of a mat foundation in advance.

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Determination of the Threshold Stress Intensity Factor in Fatigue Crack Growth Test (피로균열성장시험에서 하한계 응력확대계수의 결정)

  • 허성필;석창성;양원호
    • Journal of the Korean Society of Safety
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    • v.15 no.3
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    • pp.1-6
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    • 2000
  • In fatigue crack growth test, it is important not only to analyze characteristics of fatigue crack growth but also to determine the threshold stress intensity factor, ${\Delta}K_{th}$. which is the threshold value of fatigue crack growth. Linear regression analysis using fatigue test data near the threshold is suggested to determine the ${\Delta}K_{th}$ in the standard test method but the ${\Delta}K_{th}$ can be affected by a fitting method. And there are some limitations on the linear regression analysis in the case of small number of test data near the threshold. The objective of this study is to investigate differences of the ${\Delta}K_{th}$ due to regression analysis method and to evaluate the relative error range of the ${\Delta}K_{th}$ in same fatigue crack growth test data.

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Analysis of an Inside Crack of Pressure Pipeline Using ESPI and Shearography

  • Kim, Kyung-Suk;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.6
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    • pp.643-648
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    • 2002
  • In this study, shearography and ESPI have been used for quantitative analysis of an inside crack of pipeline and both of them appeared suitable to qualitatively detect inside crack. However, shearography needs several effective factors including the amount of shearing, shearing direction and induced load for the quantitative evaluation of the inside crack. In this study, the factors were optimized for the quantitative analysis and the site of cracks has been determined. Although the effective factors in shearography has been optimized, it is difficult to determine the factors exactly because they are related to the details of tracks. On the other hand, ESPI is independent on the details of a crack and only the induced load plays an important role. The out-of-plane displacement was measured under the optimized load and the measured were numerically differentiated, which resulted in an equivalent to the shearogram. The size of cracks can be determined quantitatively without any detail of a crack.