• Title/Summary/Keyword: corrugated board box

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Effect of Mixed Polymer Treatment on the Physical Property of the Corrugated Container Board (혼합고분자처리에 의한 골판지 원지 및 골판지의 물성변화)

  • 권기훈;임부국;박성배;양재경;장준복;이종윤
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.4
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    • pp.69-75
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    • 1999
  • This study was performed to investigated the application of mixed resins for corrugated container board. The corrugated container board yields a sandwich structure in which a linerboard material is glued to a corrugated medium . Now, manufacturing corrugated container boards don't provide sufficient strength, and result in box failure during shipping . Therefore improvement of box strength is necessary . In this study, we intend to improve box strength by improving corrugated medium strength with mixed resins and to find the optimum treatment condition of this resins. First, we tried to mixed resins as Starch+CMC, Starch_Irea, CMC+Urea, Second, investigated to applicability of this resins for corrugated medium , and the third, measured tensile index, burst index, and edgewise compression index on liner, medium paper, and single faced corrugated container board. In this test results, we obtained that the improvement ratios of tensile index in liner and medium paper were approximately 80-185%, 60-118% , respectively. The respecting improvement ratios of edgewise compression index of single faced corrugated container board was approximately 91-124%, relatively. In addition, we concluded that optimum condition in mixing ratio was 1 :3 with CMC + Urea and the ap[plication amounts was 9% on materials. Fro manufacture of corrugated container board, optimum condition in mixing ratio was 1 : 3 with 5% CMC +Urea , because of considering to improvement of strength on cost.

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Effect of Coating of Liner Components with Oxidized Starch on Properties of Corrugated Box (산화전분 코팅에 의한 골판지 상자의 물성 변화)

  • 안병국;안원영
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.3
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    • pp.47-53
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    • 1999
  • The effect of coating of liner components with oxidized starch on the properties of corrugated box was examined . Coating was carried out on liner components of B flute, single-wall corrugated board(SK180/S120/K200) , and corrugated box was made from the treated corrugated board. Box was made in a regular slotted container (RSC) style, and box compression strength was determined in the direction of top-to-bottom compression. The compression strength of box coated on outside liner component showed 15.4% improvement for 1.58g㎡ coating. On the other hand, the strength of box coated on outside liner component showed only 1.45% improvement for 1.41g/㎡ coating and 3.46% improvement for 2.32g/㎡ coating. Coating on inside liner component with oxidized starch at low coating weight more significantly improved box compression strength than coating on outside liner component, and the improvement was marked at the coating weight of 1.5-2.5g/㎡. In estimating top-to-bottom box compression strength, the experimental values were closer to the calculated values from McKee's equation suing edgewise compression strength of the combined board measured by column crush test than those from Kellicutt's equation using compression strength of component paperboards measured by ring crush test.

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A Study of the Physical Properties of Single Wall Dual-layer Medium Corrugated Board (강심골판지의 물성에 관한 연구)

  • Lee, Soo-Keun;Kim, Jai-Neung
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.10 no.1
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    • pp.47-54
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    • 2004
  • Normally, the single wall(SW) corrugated board has more advantages than double wall (DW) corrugated board in terms of the cost of the materials and logistics. For instance, the SW corrugated board has 3 layer papers whereas the DW corrugated board has 5 layer papers. The thickness of the SW is about 5mm, but that of the DW is 8mm. Accordingly, the SW corrugated board is quite more used in the developed countries than the DW corrugated board. But in Korea, the DW corrugated board is quite more used. The reason why more DW corrugated board are used than the SW corrugated in Korea is that in order that the SW corrugated board has the same box compression strength as DW corrugated board, the cost of the SW corrugated board is higher than that of the DW corrugated board because the virgin kraft liners are all imported from overseas. In this study, the physical properties such as flat crush strength and column crush strength of typical SW corrugated board and single wall dual-layer medium corrugated board and their costs were analyzed. The analysis resulted in that single wall dual-layer medium corrugated board has the same thickness as the SW corrugated board but the more flat crush strength and column crush strength and the less cost than the SW corrugated board.

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Functional Corrugated Board with Organic and Inorganic Materials in Food Packaging Applications: A Review

  • Gaikwad, Kirtiraj K.;Singh, Suman;Lee, Youn Suk
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.22 no.3
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    • pp.49-58
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    • 2016
  • Corrugated board provides packaging for most diverse industries with a share of over 50%, due to the numerous advantages they offer a good protection of the products. In other hand corrugated board fails in environmental conditions, indicating that relative humidity or temperature is higher. These effects directly damage the product packaged. To overcome on this problem recently corrugated boards produced with functional material, "functional corrugated boards," have become more available in the current market. A number of commercialized forms of functional material are coated or composited products with inorganic materials, for example "Nano clay" as representative. However, although the use of functional materials is increasing in corrugated boards, the several concerns such as over cost, environmental friendly materials, recycling, and toxicity affect consumer perceptions and acceptance. In the past, number of researcher focused on process of box compression and the utility of box compression testing etc., best of our knowledge there is no review paper which focus on the functional corrugated boards used in food packaging applications. This paper aims to review the availability of functional corrugated boards in the current market, past research studies on functional material and present the current status of functional corrugated boards in leading countries.

Buckling Analysis of Corrugated Board using Finite Element Method (유한요소법에 의한 Corrugated Board의 휨 발란스 해석)

  • 박종민
    • Journal of Biosystems Engineering
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    • v.28 no.2
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    • pp.127-136
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    • 2003
  • The top-to-bottom compression strength of corrugated board box is the most important mode of loading during it's no, and it depends largely on the edgewise compression strength of the corrugated board in the cross-machine direction and to a considerable extent on the flexural stiffness in both principal directions (CD; cross-machine direction, MD; machine direction) of the corrugated board. Corrugated board is a sandwich structure with an orthotropic property. The purpose of this study was to elucidate the principal design parameters for board combination of corrugated board from the viewpoint of bending strength through the finite element analysis [FEA] fur the various corrugated board. In general, the flexural stiffness [FS] in the MD was 2-3 times larger than that in the CD, and the effect of liner for the FS of corrugated board was much bigger than that of corrugating medium. The flexural stiffness index [FSI] was high when the stiffness of liner was in the order of inner, outer, and middle liner in double-wall corrugated board [DW], and the effect of the stiffness arrangement or itself reinforcement of corrugating medium on the FSI was not high. In single-wall corrugated board [SW] with DW. the variation of FSI with itself stiffness reinforcement of liner was much bigger than that with stiffness arrangement of liner. The highest FSI was at the ratio of about 2:1:2 for basis weight distribution of outer, middle, and inner liner if the stiffness of liner and total basis weight of corrugated board were equal in DW Secondarily. basis weight was in the order of inner, outer, and middle liner. However, the variation of FSI with basis weight distribution between liner and corrugating medium was much bigger than that with itself basis weight distribution ratio of liner and corrugating medium respectively in both DW and SW. md the FSI was high as more total basis weight was divided into liner. These phenomena fur board combination of corrugated board based on the FEA were well verified by experimental investigation.

Finite Element Analysis of a Ventilating Box Structure (통기성 상자 구조물에 대한 유한요소 해석)

  • 박종민;권순구
    • Journal of Biosystems Engineering
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    • v.27 no.6
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    • pp.557-564
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    • 2002
  • Corrugated board is an efficient low-cost structure material fur the boxes that are widely used for transporting, storing and distributing goods. Corrugated board is also considered as an orthotropic because the principal material directions are the same as in paperboard. The purpose of this study was to elucidate the principal design parameters of ventilating box through the FEA on the various types of ventilating hole. From the viewpoint of the stress distribution and stress level, the optimum pattern and location of the ventilating hole were vertically oblong, and symmetry position with a short distance to the right and left from the center of front and rear panel. And, the optimum location and pattern of hand hole were a short distance to the top from the center of both side panels, and modified shape to increase the radius of curvature of both side in horizontal oblong. In general, the optimum pattern and location of both the ventilating hole and hand hole based on the FEM analysis were well verified by experimental investigation. It is suggested that decrease in compressive strength of the box could be minimized in the same ventilating hole area under the condition of the length of major axis of ventilating hole is less than 1/4 of box length, the ratio of minor axis/major axis is 113.5∼l/2.5, and number of the ventilating holes is even and symmetrical.

Development of a Optimum Inward Design Software for Corrugated Board (Corrugated Board의 최적내형설계 소프트웨어 개발)

  • Park, Jong-Min
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.10 no.1
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    • pp.27-36
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    • 2004
  • Software summarized packaging technology related is needed for low cost and high efficiency in production and packaging design of corrugated board, and in development of these softwares, distribution and packaging environment of one's country must be reflected, well. In domestic occasion, software related to corrugated board packaging dont's exist nearly, and in many industrial fields, the more higher role and importance of packaging in various industrial field is, the more higher necessity of that is. In this study, on the base of preceeding studies (Park, 2001; 2003; 2003), software to optimize board combination that is most importance and sensitivity in composition of cost elements in production and packaging design of corrugated board was developed. This software was composed of input module, output module, database and management module, and calculation module, and efficiency of this software was analyzed on the both sides of sensitivity in design result and effectiveness in a case analyse. In the inward design results having same strength, board combination balance, bursting strength, box weight, and cost were greatly different. Therefore, optimum inward design according to user's design specifications is possible, and in a case analysis for actual products, obtained the more profitable results than before design.

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Effect of Relative Humidity and Box Structure on Box Compression Strength (상대습도 및 상자구조에 따른 과실포장용 골판지상자의 압축강도 분석)

  • Jo, Jung-Youn;Shin, Jun-Sub;Kim, Jong-Kyoung;Seo, Young-Bum;Son, Ki-Ju
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.12 no.2
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    • pp.103-108
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    • 2006
  • In order to determine safety factor of corrugated fiberboard boxes for agricultural products, relationship with effect of relative humidity and structure of box types must be defined. The results obtained from the study were summarized as follows; 1. Results show a detrimental effect on bursting strength of corrugated boards with increasing relative humidity of environment. 2. Compression strength of corrugated boards were decreased rapidly after the relative humidity was over 70 percent. 3. Compression strength of corrugated board boxes were greatly depending on the box types. Folder type showed the best performance at higher humidity environment while bliss type was the worst. 4. Further studies are needed in order to expect box compression strength in real distribution environment.

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Changes of the Physical Properties of Corrugated Fiberboard Boxes for Fruit and Vegetable Packaging by Preservation Temperature and Relative Humidity (과채류 포장용 골판지 상자의 저장온도와 습도에 따른 물리적 특성 변화)

  • Lee, Myung-Hoon;Cho, Jung-Yeon;Shin, Jun-Seop
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.1
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    • pp.46-53
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    • 2002
  • This study was carried out to analyze the effects of preservation temperature and relative humidity to the physical properties of corrugated fiberboard boxes for fruit and vegetable packaging. The preservation temperature did not affect severely to physical properties of corrugated fiber-board. Relative humidity was a major cause of corrugated fiberboard box quality deterioration. The burst and compressive strengths of experimental boxes measured with Mullen high pressure tester and tong crush tester were decreased gradually as relative humidity increased from 55% to 75%. But, the strength properties slightly decreased relative humidity at 75% or higher. This tendency was the greater for single wall (SW) corrugated fiberboard box than that for double wall (DW). It is suggested that development of the water-resistant corrugated fiberboard and box be needed that can be used under the condition of low temperature and high moisture content, which are being employed in the cold chain system.

Evaluation of Antibacterial Property and Freshness Maintenance of Functional Hybrid Corrugated Board Used for Agricultural Products (농산물용 복합 골판지의 항균성 및 선도유지기능 평가)

  • Lee, Ji-Young;Kim, Chul-Hwan;Choi, Jae-Sung;Oh, Seok-Ju;Kim, Byeong-Ho;Lim, Gi-Baek;Kim, Sun-Young;Kim, Jun-Sik
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.3
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    • pp.45-51
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    • 2013
  • We developed a new antibacterial material, a non-woven fabric, a sulfur solution, and a new adhesive system to manufacture a new type of functional hybrid corrugated board in previous studies. Based on experimental data, the prototypes of functional hybrid corrugated boards were manufactured and their physical properties and functionalities, including antibacterial property and the freshness maintenance of sweet persimmon, were measured in this study. The functional hybrid corrugated board could be manufactured in the actual process with linerboards, non-woven fabrics, and other materials without any troubles, and was strong enough to be used as a packaging box for agricultural products. The antibacterial property of the hybrid corrugated board showed a value high enough to eliminate bacteria, which could deteriorate the sweet persimmons. Based on appearance observations, weight loss and firmness measurements, the freshness of sweet persimmons in the functional hybrid corrugated board was maintained better than it was in the conventional corrugated board.