• 제목/요약/키워드: corrosion product

검색결과 216건 처리시간 0.027초

석유화학공정내에서 원유의 파울링 현상에 관한 연구 (A Study on Fouling Phenomena of in Petroleum Chemical Process)

  • 이동락;류상련;박상진;조욱상;김상욱
    • 공업화학
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    • 제7권3호
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    • pp.443-452
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    • 1996
  • 석유화학공정에서 fouling현상은 열교환기, 보일러, desalter 등 주요 전처리 시설 및 공정에 polymer, heavy paraffine, chemicals, heavy organics, asphaltene, resin, metallics, salts 등 불순물들이 침적 및 부식을 일으켜 각종 조업에 있어서 에너지의 다량소비 및 product yield의 감소 또는 공정의 중단으로 말미암아 생산성의 손실이 대단히 크다고 볼 수 있다. 본 연구에서는 석유화학 공정에서 foulants의 분리되는 양을 계산하고, 제어할 수 있는 model의 개발을 위하여 fouling 현상에 대한 modeling을 연속열역학과 Peng-Robinson 상태 방정식, 고분자 용액 이론, 다성분계 열역학 이론 등을 이용하여 fouling 현상에 대한 메카니즘규명과 모델링을 하였다.

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APS법으로 제조된 열장벽 피막과 PAS법으로 제조된 열장벽 성형체의 고온 물성에 관한 연구 (A Study on the high Temperature Properties of the Graded Thermal Barrier Coatings by APS and PAS)

  • 강현욱;권현옥;한주철;송요승;홍상희;허성강;김선화
    • 한국표면공학회지
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    • 제32권2호
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    • pp.144-156
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    • 1999
  • Thermal Barrier Coating with Functional Gradient Materials (FGM-TBC) can play an important role to protect the parts from harmful environments in high temperatures such as oxidation, corrosion, and wear and to improve the efficiency of aircraft engine by lowering the surface temperature on turbine blade. FGM-TBC can increase the life spans of product and improve the operating properties. Therfore, in this study the evaluations of mechanical and thermal properties of FGM-TBC such as fatigue, oxidation and wear-resistance at high temperatures have been conducted. The samples of both the TBC with 2, 3, 5 layers (YSZ/NiCrAlY) to be produced by Air Plasma Spray method (APS) and the bulk TBC with 6 layers to be produced by Plasma Assisted Sintering method (PAS) were used. Furthermore, residual stress, bond strength, and thermal conductivity were evaluated. The average thickness of the APS was 500$\mu\textrm{m}$ to 600$\mu\textrm{m}$ and the average thickness of the PAS was 3mm. The hardness number of the top layer of APS was 750 Hv to 810Hv and that of PAS was 950 Hv to 1440Hv. The $ZrO_2$ coating layer of APS was composed of tetragonal structure after spraying as the result of XRD analysis. As shown in the results of the high temperature wear test, the 3 layer coating of APS had the best wear resistance at $800^{\circ}C$ and the 5 layer coating of APS had the best wear resistance at $600^{\circ}C$. But, these coatings had the tendency of the low-temperature softening at $300^{\circ}C$. The main mechanism of wear was the adhesive wear and the friction coefficient of coatings was increased as increasing the test temperatures. A s results of thermal conductivity test, the ${\Delta}T$ of the APS coating was increased as number of layer and the range of thermal conductivity of the PAS was $800^{\circ}C$ to $1000^{\circ}C$.

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에폭시 피복철근 현장적용을 위한 품질 기준 및 시공품질관리 개선에 관한 연구 (An Improvement of Quality Standard and Construction Quality Control for Field Application of Epoxy-Coated Reinforcing Bars)

  • 정찬구;정희영;김지상;심성표;심진아
    • 한국건설순환자원학회논문집
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    • 제6권3호
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    • pp.190-198
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    • 2018
  • 에폭시 피복철근은 해양 및 가혹한 환경에서 철근방식 성능이 우수하여 내구수명을 연장하는 것이 가능함이 입증되어 미국 및 일본등의 선진국에서는 에폭시 피복철근의 사용이 지속적으로 증가하고 있다. 그러나 국내는 연구개발 부족, 낙후된 생산설비, 품질불량, 초기비용 증가, 현장 취급 및 관리 어려움등의 이유 때문에 아주 제한적으로 사용하고 있다. 이 연구는 최근에 개선된 제조공장에서 생산된 에폭시 피복철근의 관련 시험에 의해 증명된 제품의 시험시공을 통하여 현장 적용을 위한 제조, 운반 및 시공등의 시공품질관리의 개선방안을 제안하였다.

Improvement of Ammunition Box by Ergonomic Evaluation

  • Lee, Kyung-Sun;Kim, Sung-Hoon;Seo, Song-Won;Jung, Myung-Chul
    • 대한인간공학회지
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    • 제34권1호
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    • pp.1-10
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    • 2015
  • Objective: The purpose of this paper is to evaluate old and newly designed ammunition boxes from an ergonomic point of view. Background: The ammunition boxes made of wood, which are currently used by the military, have some difficulties such as corrosion and damage of ammunition, environmental pollution, and stock management. Also, damages to the wooden ammunition boxes take place frequently, because soldiers carry them manually. Method: Sixteen participants volunteered to randomly perform lifting, carrying, and side-by-side moving tasks with 4 different old and new boxes, respectively for the ammunitions of 5.56mm, 60mm, 81mm, and 105mm in diameter. The old boxes are made of wood and are currently used in the military, while the new boxes are made of plastics. The joint moments of the elbow, shoulder, back, and knee were measured by using a motion analysis system and force platforms. In addition, an electromyographic system was used to measure the forces of hand and wrist muscles. Results: In most tasks, new boxes caused less joint moments at the elbow and shoulder than old boxes, because the new boxes were lighter and smaller than the old boxes. New boxes also derived less hand and wrist muscle forces due to the provision of fixed hard handles rather than string handles. Conclusion: The ergonomically designed new boxes could reduce the physical stresses of soldiers manually handling ammunitions and be helpful for storage and reuse. Application: This study shows an ergonomic application example for product development and evaluation.

시멘트 클린커 광물의 수화에 미치는 해수성분의 영향 (I)SO42- 및 Cl-이온에 의한 영향 (The Effect of Seawater on Hydration of Clinker Minerals (I) Effects of SO42- and Cl- ions)

  • 신도철;송태웅;한기성;최상흘
    • 한국세라믹학회지
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    • 제24권1호
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    • pp.77-85
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    • 1987
  • Hardened cement paste is mainly affected by corrosion of sulphate and chlorine ions in sea water. In this investigation, many specimens were made with the cement clinker minerals such as C3S, C3A, C4AF and their mixture according to cement composition added various blending materials. After the specimens were immersed in 4% MgSO4 and MgCl2 solutions, the product of reaction, the microstructure of specimen and Ca+2 ion leached in the solution were studied. The formation of Ca(OH)2 in the specimen of C3S is reduced relatively by adding pozzolanic admixtures. The chlorine ion is easily diffuse into the C3S specimen and produced CaCl2 compound, and it makes the specimen porous by leaching out itself into the solution. The specimen of C3A, C4AF are broken down by expanding reaction of ettringite and gypsum compound produced in the MgSO4 solution. At a later period, the ettringite is transformed into gypsum and 5MgO.2Al2O3·15H2O. The C3A in the MgCl2 solution combines chlorine ion to form Friedel's salt and prevents the diffusion reaction of chlorine ion into the specimen. Granulated slag shows inferior effect on the resistance of the specimen in MgSO4 solution by forming ettringite and gypsum, but good result in MgCl2 solution. Pozzolanic materials, on the whole, offer noticable effect on the resistance of the specimen in both solutions.

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A study on minimum weight design of vertical corrugated bulkheads for chemical tankers

  • Shin, Sang-Hoon;Ko, Dae-Eun
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제10권2호
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    • pp.180-187
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    • 2018
  • Corrugated bulkhead has been adopted for cargo tank bulkheads of commercial vessels such as bulk carriers, product oil carriers and chemical tankers. It is considered that corrugated bulkhead is a preferred structural solution, compared to the flat stiffened bulkhead, due to several advantages such as lower mass, easier maintenance and smaller corrosion problems. Many researches to find the optimum shape of corrugated bulkhead have been mostly carried out for bulk carriers. Compared to corrugated bulkheads of bulk carriers, ones of chemical tankers are more complicated since they are composed of transverse and longitudinal bulkheads, and they are made of higher priced materials. The purpose of this study is the development of minimum weight design method for corrugated bulkhead of chemical tankers. Evolution strategy is applied as an optimization technique. It has been verified from many researches that evolution strategy searches global optimum point prominently by using multi-individual searching technique. Multi-individual searching methods need excessive time if they connect to 3-D finite element model for repetitive structural analyses. In order to resolve this issue, 2-D beam element connected to deck and lower stool is substituted for a corrugated structure in this study. To verify the reliability of the structural responses by idealized 2-D beam model, they have been compared with ones by 3-D finite element model. In this study, optimum design for corrugated bulkhead of 30 K chemical tanker has been carried out, and the results by developed optimum design program have been compared with design data of existing ship. It is found out that optimum design is about 9% lighter than one of existing ship.

Study on the effect of long-term high temperature irradiation on TRISO fuel

  • Shaimerdenov, Asset;Gizatulin, Shamil;Dyussambayev, Daulet;Askerbekov, Saulet;Ueta, Shohei;Aihara, Jun;Shibata, Taiju;Sakaba, Nariaki
    • Nuclear Engineering and Technology
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    • 제54권8호
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    • pp.2792-2800
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    • 2022
  • In the core of the WWR-K reactor, a long-term irradiation of tristructural isotopic (TRISO)-coated fuel particles (CFPs) with a UO2 kernel was carried out under high-temperature gas-cooled reactor (HTGR)-like operating conditions. The temperature of this TRISO fuel during irradiation varied in the range of 950-1100 ℃. A fission per initial metal atom (FIMA) of uranium burnup of 9.9% was reached. The release of gaseous fission products was measured in-pile. The release-to-birth ratio (R/B) for the fission product isotopes was calculated. Aspects of fuel safety while achieving deep fuel burnup are important and relevant, including maintaining the integrity of the fuel coatings. The main mechanisms of fuel failure are kernel migration, silicon carbide corrosion by palladium, and gas pressure increase inside the CFP. The formation of gaseous fission products and carbon monoxide leads to an increase in the internal pressure in the CFP, which is a dominant failure mechanism of the coatings under this level of burnup. Irradiated fuel compacts were subjected to electric dissociation to isolate the CFPs from the fuel compacts. In addition, nondestructive methods, such as X-ray radiography and gamma spectrometry, were used. The predicted R/B ratio was evaluated using the fission gas release model developed in the high-temperature test reactor (HTTR) project. In the model, both the through-coatings of failed CFPs and as-fabricated uranium contamination were assumed to be sources of the fission gas. The obtained R/B ratio for gaseous fission products allows the finalization and validation of the model for the release of fission products from the CFPs and fuel compacts. The success of the integrity of TRISO fuel irradiated at approximately 9.9% FIMA was demonstrated. A low fuel failure fraction and R/B ratios indicated good performance and reliability of the studied TRISO fuel.

PEM 연료전지용 가스확산층-탄소 복합재료 분리판 조합체 개발 (Development of GDL-carbon Composite Bipolar Plate Assemblies for PEMFC)

  • 임준우
    • Composites Research
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    • 제34권6호
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    • pp.406-411
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    • 2021
  • PEM(양성자 교환막) 연료 전지는 부산물로 물 만을 생성하여 친환경 에너지원으로 각광받고 있다. 이러한 연료전지의 스택을 이루는 여러 부품들 중 연료전지의 효율을 결정짓는 분리판에 관한 연구가 활발히 진행되고 있다. 복합재료 분리판은 높은 강도와 강성 및 내식성을 갖지만 상대적으로 낮은 전기 전도도를 갖는 단점이 있다. 본 연구에서는 이러한 단점을 극복하고자 가스확산층(GDL)-복합재료 분리판 조합체를 개발하고 그 성능을 실험적으로 확인하였다. 선행 연구에서 개발된 흑연 포일 코팅법을 분리판과 GDL 간의 접촉 저항을 줄이기 위해 적용하였다. 또한, 스택 내의 전자 이동경로를 향상시키고 GDL과 분리판 사이의 접촉저항을 최소화하기 위하여 금속 박막을 이용하여 GDL-분리판 조합체를 제작하였다. 실험 결과 개발된 GDL-분리판 조합체는 기존의 복합재료 분리판과 비교하여 98% 낮은 전기저항을 갖는 것을 확인하였다.

터널 라이닝 구조체로서 곡면 섬유강화 복합재료의 적용성 검토를 위한 수치해석적 연구 (A numerical study on feasibility of the circled fiber reinforced polymer (FRP) panel for a tunnel lining structure)

  • 이규필;신휴성
    • 한국터널지하공간학회 논문집
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    • 제12권6호
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    • pp.451-461
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    • 2010
  • 장기 부식 등 일반적인 건설재료의 문제점을 보완할 수 있는 대체재료로서, 섬유강화 복합재료의 활용이 증대되고 있다. 하지만 일반적으로 선형의 섬유강화 복합재료를 아치형인 터널구조물의 부재로서 활용하는 데는 많은 문제점이 대두된다. 따라서, 본 연구에서는 섬유강화 복합부재를 일정곡률로 인발성형 할 수 있는 신개념의 곡면 FRP 부재 성형장비를 개발하고 시제품을 생산하였으며, 시제품에 대한 물리적 특성 시험을 수행하였다. 이어, 곡면 FRP 시제품과 합체되어 제작된 콘크리트 복합부재에 대한 수치해석 검토 및 분석을 통하여 시제품의 터널 구조체로써의 적용성을 평가하였다. 수치해석적 적용성 검토 결과, 곡면 FRP 부재를 터널 구조물로 적용함에 있어서 터널 안정성을 충분히 확보할 수 있는 것으로 파악되었다.

펄프·제지 산업에서의 프랙탈 기하 원리 및 그 응용 (The Principles of Fractal Geometry and Its Applications for Pulp & Paper Industry)

  • 고영찬;박종문;신수정
    • 펄프종이기술
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    • 제47권4호
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    • pp.177-186
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    • 2015
  • Until Mandelbrot introduced the concept of fractal geometry and fractal dimension in early 1970s, it has been generally considered that the geometry of nature should be too complex and irregular to describe analytically or mathematically. Here fractal dimension indicates a non-integer number such as 0.5, 1.5, or 2.5 instead of only integers used in the traditional Euclidean geometry, i.e., 0 for point, 1 for line, 2 for area, and 3 for volume. Since his pioneering work on fractal geometry, the geometry of nature has been found fractal. Mandelbrot introduced the concept of fractal geometry. For example, fractal geometry has been found in mountains, coastlines, clouds, lightning, earthquakes, turbulence, trees and plants. Even human organs are found to be fractal. This suggests that the fractal geometry should be the law for Nature rather than the exception. Fractal geometry has a hierarchical structure consisting of the elements having the same shape, but the different sizes from the largest to the smallest. Thus, fractal geometry can be characterized by the similarity and hierarchical structure. A process requires driving energy to proceed. Otherwise, the process would stop. A hierarchical structure is considered ideal to generate such driving force. This explains why natural process or phenomena such as lightning, thunderstorm, earth quakes, and turbulence has fractal geometry. It would not be surprising to find that even the human organs such as the brain, the lung, and the circulatory system have fractal geometry. Until now, a normal frequency distribution (or Gaussian frequency distribution) has been commonly used to describe frequencies of an object. However, a log-normal frequency distribution has been most frequently found in natural phenomena and chemical processes such as corrosion and coagulation. It can be mathematically shown that if an object has a log-normal frequency distribution, it has fractal geometry. In other words, these two go hand in hand. Lastly, applying fractal principles is discussed, focusing on pulp and paper industry. The principles should be applicable to characterizing surface roughness, particle size distributions, and formation. They should be also applicable to wet-end chemistry for ideal mixing, felt and fabric design for papermaking process, dewatering, drying, creping, and post-converting such as laminating, embossing, and printing.