• Title/Summary/Keyword: corrosion pipeline

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Effect of External Corrosion in Pipeline on Failure Prediction

  • Lee, Ouk-Sub;Kim, Ho-Jung
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.2
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    • pp.48-54
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    • 2000
  • This paper presents the effect of shape of external corrosion in pipeline on failure prediction by using a numerical simulation. The numerical study for the pipeline failure analysis is based on the FEM(Finite Element Method)with an elastic-plstic and large-deformation analysis. Corrosion pits and narrow corrosion grooves in pressurized pipeline were analysed. A failure criterion, based on the local stress state at the corrosion and a plastic collapse failure mechanism, is proposed. The predicted failure stress assessed for the simulated corrosion defects having different corroded shapes along the pipeline axis compared with those by methods specified in ANSI/ASME B31G code and a modified B31G code. It is concluded the corrosion geometry significantly affects the failure behavior of corroded pipeline and categorisation of pipeline corrosion should be considered in the development of new guidance for integrity assessment.

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Effect of Boundary Conditions on Failure Probability of Corrosion Pipeline (부식 배관의 경계조건이 파손확률에 미치는 영향)

  • 이억섭;편장식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.873-876
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    • 2002
  • This paper presents the effect of internal corrosion, external corrosion, material properties, operation condition, earthquake, traffic load and design thickness in pipeline on the failure prediction using a failure probability model. A nonlinear corrosion is used to represent the loss of pipe wall thickness with time. The effects of environmental, operational, and design random variables such as a pipe diameter, earthquake, fluid pressure, a corrosion rate, a material yield stress and a pipe thickness on the failure probability are systematically investigated using a failure probability model for the corrosion pipeline.

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Effect of Boundary Conditions on failure Probability of Corrosion Pipeline (부식 배관의 경계조건이 파손확률에 미치는 영향)

  • 이억섭;편장식
    • Proceedings of the Korean Reliability Society Conference
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    • 2002.06a
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    • pp.403-410
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    • 2002
  • This paper presents the effect of internal corrosion, external corrosion, material properties, operation condition, earthquake, traffic load and design thickness in pipeline on the failure prediction using a failure probability model. A nonlinear corrosion is used to represent the loss of pipe wall thickness with time. The effects of environmental, operational, and design random variables such as a pipe diameter, earthquake, fluid pressure, a corrosion rate, a material yield stress and a pipe thickness on the failure probability are systematically investigated using a failure probability model for the corrosion pipeline.

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Development of Integrity Assessment System for the Pipeline (파이프라인의 건전성 평가 시스템 개발)

  • Lee, Eok-Seop;Hwang, In-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.157-162
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    • 2000
  • The object of this work is to develop an assessment system for pipeline integrity. the system consists of four module applications for internal algorithm; the effect of corrosion in pipeline, crack, stress corrosion crack (SCC) and fatigue modules. Presently, the module of the external corrosion has been developed and the internal algorithm for the effect of corrosion in pipeline and the database of the system are described in this paper. The database of the system is separated to mainly four parts; geometry of pipeline, material properties, boundary conditions and general properties. Each components of the system are designed by user-friendly concept. This system may give a guideline for maintenance and modifications for the pipeline at the industrial sight. Furthermore, a procedure to evaluate an inspection interval is also provided.

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The intergrity assessment of buried pipeline (매설배관의 건전성 평가)

  • Lee, Ouk-Sub;Yin, Hai-Long
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.333-338
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    • 2001
  • The object of this work is to develop an assessment system for pipeline integrity. The system consists of four module applications for internal algorithm; the effect of corrosion in pipeline, crack, stress corrosion crack (SCC) and fatigue modules and the effect of cavity. Presently, the module of the external corrosion has been developed and the internal algorithm for the effect of corrosion in pipeline and the database of the system are described in this paper. The database of the system is separated to mainly four parts; geometry of pipeline, material properties, boundary conditions and general properties. Each components of the system are designed by user-friendly concept. This system may give a guideline for maintenance and modifications for the pipeline at the industrial sight. Furthermore, a procedure to evaluate an inspection interval is also provided.

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An Overview of New Progresses in Understanding Pipeline Corrosion

  • Tan, M. YJ;Varela, F.;Huo, Y.;Gupta, R.;Abreu, D.;Mahdavi, F.;Hinton, B.;Forsyth, M.
    • Corrosion Science and Technology
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    • v.15 no.6
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    • pp.271-280
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    • 2016
  • An approach to achieving the ambitious goal of cost effectively extending the safe operation life of energy pipeline to 100 years is the application of health monitoring and life prediction tools that are able to provide both long-term remnant pipeline life prediction and in-situ pipeline condition monitoring. A critical step is the enhancement of technological capabilities that are required for understanding and quantifying the effects of key factors influencing buried steel pipeline corrosion and environmentally assisted materials degradation, and the development of condition monitoring technologies that are able to provide in-situ monitoring and site-specific warning of pipeline damage. This paper provides an overview of our current research aimed at developing new sensors and electrochemical cells for monitoring, categorising and quantifying the level and nature of external pipeline and coating damages under the combined effects of various inter-related variables and processes such as localised corrosion, coating cracking and disbondment, cathodic shielding, transit loss of cathodic protection.

A Galvanic Sensor for Monitoring the External and Internal Corrosion Damage of Buried Pipelines

  • Choi, Yoon-Seok;Kim, Jung-Gu;Hwang, Woon-Suk
    • Corrosion Science and Technology
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    • v.4 no.5
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    • pp.178-190
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    • 2005
  • In order to develop a new corrosion sensor for detecting and monitoring the external and internal corrosion damage of buried pipeline, the electrochemical property of sensors and the correlation of its output to corrosion rate of steel pipe, were evaluated by electrochemical methods in two soils of varying resistivity (5,000 ohm-cm, 10,000 ohm-cm) and synthetic tap water environments. In this paper, two types of galvanic probes were manufactured: copper-pipeline steel (Cu-CS) and stainless steel-pipeline steel (SS-CS). The corrosion behavior in synthetic groundwater and synthetic tap water for the different electrodes was investigated by potentiodynamic test. The comparison of the sensor output and corrosion rates revealed that a linear relationship was found between the probe current and the corrosion rates. In the soil resistivity of $5,000{\Omega}-cm$ and tap water environments, only the Cu-CS probe had a good linear quantitative relationship between the sensor output current and the corrosion rate of pipeline steel. In the case of $10,000{\Omega}-cm$, although the SS-CS probe showed a better linear correlation than that of Cu-CS probe, the Cu-CS probe is more suitable than SS-CS probe due to the high current output.

Corrosion Rate of Buried Pipeline by Alternating Current

  • Song, H.S.;Kim, Y.G.;Lee, S.M.;Kho, Y.T.;Park, Y.S.
    • Corrosion Science and Technology
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    • v.4 no.1
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    • pp.1-7
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    • 2005
  • An alternating current (AC) corrosion on buried pipeline has been studied using coupon and ER probe. Coupons and ER probes were applied to the sites from high value of AC voltage to low value based on the survey of AC voltages on buried gas transmission pipeline over the country. Parameters such as AC current density of coupon, AC voltage, cathodic protection potential, soil resistivity and frequency were monitored continually. Corrosion induced by AC was observed even under cathodically protected condition that met cathodic protection criterion (; below -850 mV vs. CSE). Corrosion rate was affected mainly not by AC voltage but by both of frequency and AC current density. An experimental corrosion rate relation could be obtained according to effective AC current density, in which AC corrosion rate increased linearly with effective AC current density, and its slope was 0.619 in coupon method and 0.885 in ER probes.

Evaluation of Corrosion Characteristics of Pipeline Material(SUS316) for the Geothermal Power Plant (지열발전용 배관재(SUS316)의 부식특성 평가)

  • Han, Ji-Won;Park, Young-Su
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.2
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    • pp.142-146
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    • 2012
  • In the geothermal power, the geothermal fluid such as water or steam is moved from the ground to turbine a pipeline. Because the geothermal fluid with high temperature contains Cl-and SO4-, It cause to diminish the system lifetime due to the increase in the corrosion of pipeline. In the present work, the characteristics of corrosion and its fatigue of the sus316 which is used in the pipeline are evaluated experimentally. From this study, the following results can be obtained; for the case of the corrosion environment, it is found that the corrosion rate is faster than that of the steam environment by 10 to 30 times, and the corrosion fatigue limit is underestimated compared to that of steam state.

Failure Probability of Corrosion Pipeline with Varying Boundary Condition

  • Lee, Ouk-Sub;Pyun, Jang-Sik
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.889-895
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    • 2002
  • This paper presents the effect of external corrosion, material properties, operation condition and design thickness in pipeline on failure prediction using a failure probability model. The predicted failure assessment for the simulated corrosion defects discovered in corroded pipeline is compared with that determined by ANSI/ASME B31G code and a modified B31G method. The effects of environmental, operational, and random design variables such as defect depth, pipe diameter, defect length, fluid pressure, corrosion rate, material yield stress and pipe thickness on the failure probability are systematically studied using a failure probability model for the corrosion pipeline.