• Title/Summary/Keyword: converter furnace slag

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Utilization of Electric Arc furnace Slag md Converter Slag after Aging for Concrete Aggregate (콘크리트용 골재로서 에이징처리한 제강슬래그외 활용)

  • 문한영;유정훈
    • Journal of the Korea Concrete Institute
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    • v.14 no.4
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    • pp.597-607
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    • 2002
  • Electric arc furnace and converter slag are produced by about 6 millions tons in Korea at 2000 year. But compared with blast furnace slag, those are utilized only in unvalued material like landfill and road construction. There are unstable materials, like free CaO, in electric arc furnace and converter slag at steel-manufacturing process. This might cause volume expansion in concrete, if electric arc furnace and converter slag aggregates were used in concrete. This expansion may reach to crack or collapse of concrete. It is therefore settled by standard specification for concrete that electric arc furnace and converter slag aggregates have not to use in concrete. First of all, volume stability and stabilized process should be solved in electric arc furnace and converter slag aggregate to use in concrete. In this study, 6 types of aging are evaluated for effects of stabilization to reduce the expansion of electric arc furnace and converter slag. h converter slag aggregate, these types of aging are not good for volume stability for concrete aggregate, and even if converter slag aggregate is treated with aging, concrete with it has some problems that strength is reduced with curing days. But in electric arc furnace slag aggregate treated with hotwater and steam aging, the expansion of electric arc furnace slag aggregate is reduced about two times than that of converter slag aggregate, and electric arc furnace slag aggregate concrete has good results in strength compared with control concrete using crushed stone.

A Study on the Characteristics of Concrete mixed with the Converter furnace Slag (전로슬래그를 이용한 콘크리트의 강도에 관한 연구)

  • 곽기주;손순종;김기성
    • Magazine of the Korea Concrete Institute
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    • v.6 no.4
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    • pp.113-122
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    • 1994
  • To examine the applicabilty of the converter furnace slag from iron-works as concrete aggregate respective concrete furnace slag with contents of 20%. 40%, 60%. 80% were mixed with granulated slag, and the strength and stability tests for these specimens were followed. The slump value of the concrete mixed with converter furnace slag was higher than that of the conventional concrete. Furnace slag and granulated slag was increased as the increase of converter furnace content. The strength of the concrete mixed with converter furnace slag and granulate slag increased as an increase of converter furnace content and age. The expansion rate of the concrete mixed with converter furnace slag and granulated slag increased from 0.007% to 0.19% as the converter furnace content changed from 20% to 80%. From the above results in the strength and expansion rate, the concrete with the converter furnace content of 40% was considered to be recommandable for the stable construction of the concrete. Calculated formulas for tensile strength(${\sigma}_t$) and flexural strength(${\sigma}_f$) from the regression a.nalysis of the correlations among these compressive strength (${\sigma}_c$), tensile strength and flexural strength are as follows. ${\sigma}_t$ = 0.16952${\sigma}_c$ - 4.9313 ${\sigma}_f$ = 0.25727${\sigma}_c$ + 6.0528

Preliminary Study on The Development of Phosphorous Removal Process by Converter and Furnace Slags (제강 전로 및 고로 슬래그를 이용한 인제거 기법에 관한 기초연구)

  • Lee, Seung-hwan;Jang, Jeong-hwa
    • Journal of Korean Society of Water and Wastewater
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    • v.18 no.2
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    • pp.137-144
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    • 2004
  • In this study, several series of experiments were conducted to investigate the phosphorus (P) removal process in slag-containing solution using furnace and converter slags. High amount of $OH^-$, $Ca^{2+}$ and alkalinity were discharged from the slags and hydroxyapatites [$Ca_5(PO_4)_3(OH)$] were kept accumulated on the surface of slag. P removal capacity of the slag decreased with the increase of slag dosage. The maximum capacity was found to be 11.25 mg/g at the converter slag. Converter slag adsorbed P more than furnace slag(about four times in average). An experimental study on the effect of pH shows that the percentage removal of P increased upto 30% at the pH range of 56 than that of above pH 8. Langmuir isotherm constants gave a better correlation than Freundlich ones. P removal amount in the presence of $NH^+_4$ was less compared to the one in the absence of $NH^+_4$. Maximum percentage reduction was 23%.

Properties of the Expansion in Concrete with Electric Arc Furnace Slag Aggregate after Aging (에이징 처리 전기로슬래그골재를 활용한 콘크리트의 팽창특성)

  • 문한영;유정훈;백우열
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.613-618
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    • 2002
  • Steel slag produced in steel making process is divided with electric arc furnace slag and converter slag. Compared with the blast furnace slag, converter slag has the expansibility due to the reaction with water and free CaO. Therefore it is specified in Standard Specification for Concrete in Korea that steel slag aggregate must not be used in concrete. In this study, we treat electric arc furnace slag aggregate(EAFSA) for concrete before and after several aging process to reduce expansibility. The fundamental properties are measured, which are specific gravity, unit weight, abrasion value and immersion expansion ratio, as concrete aggregate. To understand the suitability of EAFSA for concrete, we made the concrete with EAFSA and then determined the strength and the volume change in EAFSA concrete. From the results EAFSA treated with steam aging process has potentiality for concrete aggregate.

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Study on Utilization of Converter Slag as Concrete Admixture

  • Satou, Masaki;Tsuyuki, Naomitsu;Umemura, Yasuhiro;Harada, Hiroshi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.514-519
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    • 2001
  • Converter has been slag produced 10 million tons per year in Japan. It is a steel making by product produced in the same way as the blast-furnace slag. Though blast-furnace slag is being used effectively as a concrete admixture, the converter stag has never been used effectively because of the expansion action of contained free lime and iron oxide. This is an important environmental problem in the steel industry. Beta-2CaOSiO$_2$(beta-C$_2$S) is contained 40 percent in converter slag, therefore it is very promising as a concrete admixture. We proposed an accelerated aging processes capable of stabilizing the converter slag in a short time. The converter slag is dipped into alkali aqueous solution after heating at low temperature. It was subsequently ground to a grain size of 75 ${\mu}{\textrm}{m}$ , inner 30 percent of OPC. The properties of mortar and concrete using the blended cement were determined. As a result, it has become apparent that the expansion was reduced and long term compressive strength was increased while that at early ages was not so remarkable. The hydration exotherm rate was lower than that of the OPC.

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Radiation Shielding Property of Concrete Using the Rapidly Cooled Steel Slag from Oxidizing Process in the Converter Furnace as Fine Aggregate

  • Kim, Jin-Man;Cho, Sung-Hyun;Kwak, Eun-Gu
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.5
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    • pp.478-489
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    • 2012
  • Each year, about four million tons of steel slag, a by-product produced during the manufacture of steel by refining pig iron in the converter furnace, is generated. It is difficult to recycle this steel slag as aggregate for concrete because the reaction with water and free-CaO in steel slag results in a volume expansion that leads to cracking. However, the steel slag used in this study is atomized using an air-jet method, which rapidly changes the melting substance at high temperature into a solid at a room temperature and prevents free-CaO from being generated in steel slag. This rapidly-cooled steel slag has a spherical shape and is even heavier than natural aggregate, making it suitable for the aggregate of radiation shielding concrete. This study deals with the radiation shielding property of concrete that uses the rapidly-cooled steel slag from the oxidizing process in the converter furnace as fine aggregate. It was shown that the radiation shielding performance of concrete mixed with rapidly-cooled steel slag is even more superior than that of ordinary concrete.

A Study on the Properties of Electric Arc Furnace Slag and Converter Slag Aggregate (전기로 및 전로슬래그 골재의 품질에 대한 고찰)

  • Yoo, Jung-Hoon;Cho, Young-Kwon;Kim, Kwan-Ho;Lee, Joon-Gu;Shim, Jong-Sung;Park, Cheol-Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.149-152
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    • 2006
  • In this paper, we researched and compared the properties of steel slag(is divided with electric arc furnace slag and converter slag) as concrete aggregate by measuring physical and chemical characteristics of it. The steel slag mainly contains SiO2 and CaO as the chemical composition. The reaction with water and a little of free CaO in the slag causes slag's volume to expanse. Therefore, we used several aging methods in order to decrease the characteristics of slag volume expansion. The physical properties of steel slag aggregate is researched and then the strength of concrete with the steel slag aggregate is measured.

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A Fundamental Property of Concrete Containing Atomized Steel Slag Fine Aggregate after Reforming Process (개질처리한 제강슬래그 잔골재 사용 콘크리트의 성질)

  • 문한영;유정훈;박영훈;김주용;윤표호;김얼
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.318-321
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    • 2003
  • Steel slag is produced during steel making process. Compared with the blast furnace slag, converter slag has the expansibility due to the reaction with water and free CaO. Therefore it is specified in Standard Specification for Concrete in Korea that steel slag aggregate must not be used in concrete. In this study, atomized steel slag aggregate is conducted from converter slag by the atomizing method. Atomized steel slag and conventional converter slag are same in its composite by nature in the converter but compounds of the composite become different because of different method of slag treatment. Especially atomized steel slag aggregate overcomes expansibility that is the weak point for usage. It is researched whether it has the possibility, suitability for fine aggregate in concrete. Slump and air content are measured in fresh concrete, compressive and bending strength in hardened concrete. These is compared with control concrete with washed sand.

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Properties of reduced and quenched converter slag

  • Ko, In-Yong;Ionescu Denisa;T. R. Meadowcroft
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.542-546
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    • 2001
  • Converter slag has some compositional similarities to portland cement. But it has no hydration properties due to it's quite high concentrations of FeO(20-35%), MnO(4-6.5%). So it is needed to reduce the concentrations of iron and manganese of converter slag to use as cement additives by enhancing it's hydration properties. In this study, converter slag was modified it's composition by mixing of silica, alumina and quenched BF slag and reduced in induction furnace and quenched in running water. The hydraulic properties and structures of modified and quenched converter slag are significantly changed depend on the amount and kinds of additives. The addition of alumina up to 10% and BFQ slag up to 20% by weight on converter slag was effective to enhance the hydraulic properties of modified and quenched slag. The addition of reduced and quenched converter slag up to 20% by weight in replacement of portland cement in mixing of concrete mortar were shown higher compressive strength than 100% cement concrete mortar.

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Properties of Extruding Cement Panel Using Ca-extracted Slag as Silicious Source (Ca 추출 슬래그를 실리카 원료로 사용한 압출성형시멘트 패널의 특성)

  • Choi, Hong-Beom;Kim, Jin-Man;Yu, Jae-Seong;Hyun, Ji-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.117-118
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    • 2016
  • This paper evalutes properties of extruding cement panel using Ca-extracted convert slag and air-cooled blast furnace slag. Flexural strength of extruding cement panel has measured in air dry and autoclave curing as basic study for use as silicious source. As a result, when Ca-extracted converter slag replaces 25% in autoclave curing, flexural strength measures 13.1MPa better than panel control mix. In result of using air-cooled blast furnace slag, Ca-extracted air-cooled blast furnace slag dose not show increase of flexural strength.

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