• Title/Summary/Keyword: continuous annealing

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Strip temperature control for the heating furnace in the continuous-annealing line (냉연 연속 소둔로 가열대 판온제어)

  • 정호성;유석환;백기남
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.779-782
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    • 1990
  • Recently batch type cold rolling processes have been replaced by continuous annealing type processes for cold rolled sheets of mild steel and high strength steel in order to obtain higher productivity, labor saving. In the continuous annealing line, it is very important to maintain the target steel strip temperature at the exit side of each furnace. The automation system of continuous annealing line is based on a hierachical composition. This paper shows how to preset the set value of furnace temperature control for the heating section in a continuous annealing line. Saying in other words, this paper presents the development of an adaptive control approach to control the exit strip temperature in the continuous annealing line. There are three parts in this approach; one is a process modelling and another is recursive parameter estimation and the other is a design of temperature controller.

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Effect of Productivity on the Hydrogen Content of Atmospheric gas in the BAF (BAF에서 분위기 가스의 수소 성분이 생산성에 미치는 영향)

  • 김순경;전언찬;김문경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.560-564
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    • 1996
  • In recently, annealing process of cold rolled sheet tend to change to continuous annealing process for improving qualify, saving yield. In the meantime as demand for various kind and small lot of products has been increasing, batch annealing has been appreciated for its small restriction for the operation. So, we tested on the effect for a hydrogen contents of atmospheric gas at annealing furnace. As a result of several investigation. We confirmed for the following characteristics ; improved productivity, uniform heating, improved surface quality, saving energy. Therefore, the use of hydrogen instead of nitrogen as the protective gas, combined with high convection in batch annealing furnaces, has shown that considerable increases in furnace output and material quality are attainable. Owing to the low density, high diffusion and reducing character of hydrogen, a better transfer resulting in uniform material temperatures and improved coil surfaces can be achieved.

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Continuous Variable을 갖는 Mean Field Annealing과 그 응용

  • Lee, Gyeong-Hui;Jo, Gwang-Su;Lee, Won-Don
    • ETRI Journal
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    • v.14 no.3
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    • pp.67-74
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    • 1992
  • Discrete variable을 갖는 Mean Field Theory(MFT) neural network은 이미 많은 combinatorial optimization 문제에 적용되어져 왔다. 본 논문에서는 이를 확장하여 continuous variable을 갖는 mean field annealing을 제안하고, 이러한 network에서 integral로 표현되는 spin average를 mean field에 기초하여 어렵지 않게 구할 수 있는 one-variable stochastic simulated annealing을 제안하였다. 이런 방법으로 multi-body problem을 single-body problem으로 바꿀 수 있었다. 또한 이 방법을 이용한 응용으로서 통계학에서 잘 알려진 문제중의 하나인 quantification analysis 문제에 적용하여 타당성을 보였다.

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Change in Microstructure and Texture during Continuous-Annealing in Dual-Phase Steels (복합조직강의 연속어닐링과정에서 미세조직과 집합조직의 변화)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.4
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    • pp.171-180
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    • 2015
  • The variation in microstructure and texture during continuous annealing was examined in a series of 1.6% Mn-0.1% Cr-0.3% Mo-0.005% B steels with carbon contents in the range of 0.010 to 0.030%. It was found that microstructure of hot band consisted of ferrite and pearlite as a consequence of high coiling temperature, and eutectoid carbon content was between 0.011% and 0.016%. Martensite ranged in volume fraction from 1.5% to 4.0% when annealed at $820{\circ}C$ according to the typical continuous annealing cycle. The critical martensite content for the continuous yielding was about 4% from stress-strain curves. The continuous yielding was obtained in the 0.030% carbon steel and 0.010% to 0.020% carbon steels revealed some yield point elongation ranging from 0.8% to 2.2% in as-annealed conditions. Higher tensile strength in the higher carbon steel is due to both increase in the martensite volume fraction and ferrite grain refinement. Decreasing the carbon content to 0.01% strengthened the intensities of ${\gamma}$-fiber textures, resulting in the increase in the $r_m$ value, which was caused by the lower volume fraction of martensite. The higher carbon steels showed the lower $r_m$ value of about 1.0.

Effect of Initial Texture on the Evolution of Warm Rolling Texture and Microstructure in Aluminum Alloy Sheet (알루미늄 판재의 온간압연 집합조직과 미세조직에 미치는 초기 집합조직의 영향)

  • Kim H. D.;Huh M. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.138-141
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    • 2001
  • The evolution of lectures and microstructure during the warm-rolling and subsequent annealing in aluminum 3004 alloy sheets was investigated by employing X-ray texture measurements and microstructure observations. Whereas the typical $\beta$-fiber orientations with the strong Bs-orientation $\{112\}<110>$ formed in the normally cold-rolled specimen, the warm-rolling at $250^{\circ}C$ led to the development of a strong through thickness texture gradient which was characterized by shear texture at the surface layer and rolling textures at the center layer After warm rolling, ultra-fine grains formed in the thickness layer with shear texture components. Upon recrystallization annealing, the $\{001\}<100>$ Cube-texture developed at the expense of normal rolling texture components the rise to the formation of corase recrystallized grains. However, in the layer with shear texture components the continuous recrystallization took place and the fine grain size persisted even after recrystallization annealing.

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The Effect of Isothermal Annealing on Microstructure of Forged Parts (단조품의 등온 어닐링에 따른 미세조직 변화)

  • Kim, D.B.;Lee, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.5
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    • pp.303-308
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    • 2000
  • The ring gears of automobile parts are manufactured generally process chart of which is as follows : forging ${\rightarrow}$ annealing or normalizing ${\rightarrow}$ rough machining ${\rightarrow}$ hardening(Quenching-Tempering or carburizing process) ${\rightarrow}$ finish machining. Isothermal annealing process after forging is most effective in the side of improvment of machinability. On this study we selected two kinds of steel;SCM415, SCM435 of most universal and investigated microstructures to find out most suitable condition of heat treatment in proportion continuous cooling and isothermal annealing. As the cooling rate is $5^{\circ}C$ per minute in continuous cooling process, martensite and bainite are coexisted with ferrite and pearlite in SCM435 steel. If the cooling rate is slower than $5^{\circ}C$ per minute, microstructure were only ferrite and pearlite but formation of band structure can't be avoid. On the other hand, microstructure is only ferrite and pearlite regardless of cooling rate because carbon content of SCM415 steel is low. Moreover formation of band structure isn't exposed by faster cooling rate. Most optimal temperature of the isothermal annealing is from $650^{\circ}C$ to $680^{\circ}C$ in SCM435 steel. When holding time is 60 minute with $650^{\circ}C$, the identical ferrite and pearlite microstructures can be obtained.

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Characterization of Continuous Cast Cu-Ni-Si Alloys (연속주조된 Cu-Ni-Si계 합금의 특성평가)

  • Lee, Jung-Il;Cho, Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.6
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    • pp.292-298
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    • 2012
  • In this study, Cu-2.5at.%Ni-1at.%Si alloys were fabricated by horizontal continuous casting system to improve the electrical conductivity and mechanical properties of Cu-Ni-Si alloy. Withdrawing speed was changed with 50, 100, 150 and 200 mm/min for the optimum manufacturing condition. Microstructure was observed using OM, FE-SEM and TEM. Electrical conductivity was measured by 4-point probe method and mechanical properties were tested. A horizontal continuous cast thin slab had sound macro and micro structures with partly crystallized structures. Electrical resistivity decreased with increasing annealing temperature from 250 to $850^{\circ}C$, with increasing annealing temperature The maximum hardness and tensile strength were Hv 130, 610 MPa at $550^{\circ}C$, respectively. With changing withdrawing speed from 50 to 150 mm/min, hardness, tensile strength, yield strength and elongation were Hv 60-65, 210-230 MPa, 65-75 MPa and 40-50%, respectively.

Inversion of Geophysical Data via Simulated Annealing (아닐링법에 의한 지구물리자료의 역산)

  • Kim, Hee Joon
    • Economic and Environmental Geology
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    • v.28 no.3
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    • pp.305-309
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    • 1995
  • There is a deep and useful connection between thermodynamics (the behavior of systems with many degrees of freedom in thermal equilibrium at a finite temperature) and combinational or continuous optimization (finding the minimum of a given multiparameter function). At the heart of the method of simulated annealing is an analogy with the way that liquids freeze and crystallize, or metals cool and anneal. This paper provides a detailed description of simulated annealing. Although computationaly intensive, when it is carefully implemented, simulated annealing is found to give superior results to more traditional methods of nonlinear optimization.

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Development of machining technology for non-continuous pattern removing plastic deformation around pattern (패턴 주변의 소성변형현상을 제거한 고품위 불연속패턴 가공기술 개발)

  • Jeon, Eun-chae;Je, Tae-Jin;Chang, Sunghwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.1-6
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    • 2010
  • Patterned optical components are widely used for optical products such as LCD and lighting. Since CCFL was used as a light source in the products, prism films having linear continuous optical patterns were widely used. However, LED which is a dot light source is popular recently, therefore, the optical products need new optical components having non-continuous optical patterns. Indentation machining method is a powerful method for machining of non-continuous pattern. When a copper mold and a brass mold were machined by this method, severe plastic deformation called pile-up was observed around the patterns. Since pile-up has negative relationship to ductility, this deformation can be eliminated by annealing treatment which makes the materials ductile. No plastic deformation occurred when machined after annealing at $600{^{\circ}C}$ and $575{^{\circ}C}$ for copper and brass, respectively. Finally, non-continuous optical patterns with high quality were machined on a copper mold and a brass mold successively.

Design of Adaptive Inverse Control for Center Position Control of Steel-Strip in Continuous Annealing Line (연속소둔로에서 판중심 위치 제어를 위한 적응 역비례 제어기의 설계)

  • Kim, Young-Su;Jo, Sung-Eun;Lee, Young-Kow;Kim, Sang-Woo
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.608-610
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    • 2004
  • In continuous annealing line (CAL), POSCO, the center position control (CPC) is an essential technique that renders the steel-strip to pass at the center of a roll in order to prevent the strip from skewing or breaking. The CPC algorithm currently installed on the steering roll in the heating section of CAL is to control the strip position by using the reverse phase of error from the center position, without considering the dynamics of strip horizontal movement. Such algorithm may, unfortunately, require a manual operation occasionally when the range of strip input becomes wide, causing the dynamics 0 be dominant. Other PID-type control is rarely used in automatic operation because the excess of response may occur when the discontinuous points such as welding joints pass through rolls. In this paper, we identify the CPC system by using off-line data and design a compensator for the excessive dynamics by using the adaptive inverse control. Simulation result depicts the improved reliability of the proposed CPC system.

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