• Title/Summary/Keyword: consolidation process

Search Result 333, Processing Time 0.024 seconds

Effect of Radial Parameters in Cogging Process on Void Closure for Large Forged Products (단강품 기공의 압착성 향상을 위한 레이디얼 단련변수의 영향)

  • Choi, H.J.;Choi, S.;Yoon, D.J.;Jung, J.H.;Baek, D.K.;Choi, S.K.;Park, H.J.;Lim, S.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2008.05a
    • /
    • pp.67-70
    • /
    • 2008
  • This paper deals with the effect of radial parameters in cogging process such as reduction in height (Rh) and rotational angle ($\theta$) of a billet on a void closure for large forged products. Usually closing and consolidation of internal void defects in a ingot is a vital matter when utilized as large forged products, using a press with limited capacity and the sizes of the ingots becoming larger. Consequently, it is important to develop cogging process for improvement of internal soundness without a void defect and cost reduction by solid forging alone with limited press capacity. For experiments of cogging process, hydraulic press with a capacity of 800 ton was used together with a small manipulator which was made for rotation and overlapping of a billet. Size of a void was categorized into two types; $\emptyset$ 6.0 mm and $\emptyset$ 9.0 mm to investigate the change of closing and consolidation of void defects existed in the large ingot during the cogging process. Also open void and closed void in the ingot were tackled to show the differentiation of closing process of internal voids with respect to void sizes. In this paper systematic configuration for closing process of void defects were expressed based on this experiment results in the cogging process.

  • PDF

Cure Monitoring of Composite Materials Using Dielectrometry (유전기법을 이용한 복합재료의 경화 모니터링)

  • 권재욱;김진국;김학성;이대길;최진경
    • Proceedings of the Korean Society For Composite Materials Conference
    • /
    • 2000.11a
    • /
    • pp.42-45
    • /
    • 2000
  • The properties of thermosetting resins are dependent on the degree of cure and consolidation quality. Since the consolidation process of thermosetting resin matrix fiber composites is much dependent on the viscosity of resin in the composites, in this study, the dissipation factor which is a function of viscosity was measured by the newly developed Lacomtech dielectrometry apparatus and sensors. Using the measured dissipation factors, the relationship between the dissipation factor and degree of cure with respect to environmental temperature was investigated.

  • PDF

A Study on the Micro-mechanical Characteristics of Titanium Metal Matrix Composites (티타늄 금속기 복합재료의 미시-기계적 특성에 관한 연구)

  • 하태준;김태원
    • Composites Research
    • /
    • v.17 no.1
    • /
    • pp.47-54
    • /
    • 2004
  • Vacuum hot pressing has been used for the development of titanium metal matrix composites using foil-fiber-foil technique. Subsequent micro-mechanical characteristics of the composites are then investigated by means of several experimental methods. The levels of consolidation, together with mechanism based failure processes of the materials have been analyzed by employing a thermo-acoustic emission technique. As shown by the results, fiber strength degradation occurs during the consolidation, and particularly residual stresses results from the thermal expansion mismatch between fiber and matrix materials during cooling process are incorporated in the changes of mechanical properties of the finished products. In industrial applications, both qualitative and quantitative evaluations of the material-mechanical characteristics are particularly important, and therefore must be included in process development. The present paper represents a methodology by which this can be achieved.

Consolidation of Al-20wt%Si powder by Magnetic Pulsed Compaction (자기펄스 압축성형 장치를 이용한 Al-20wt%Si 분말성형)

  • Park, H.Y.;Kim, H.S.;Hong, S.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2009.10a
    • /
    • pp.459-461
    • /
    • 2009
  • In this research, a new method for consolidation of Al-20wr%Si powders using a magnetic pulsed compaction (MPC) was introduced. A wide Range of experimental studies were carried out to characterize the mechanical properties and microstructure of the MPCed materials by means of SEM, TEM and tensile test. It was found that the effective properties like higher strength and full density were achieved while maintaining a fine microstructure. Consolidated bulk by MPC showed higher density without any crack than that of the general process. With increasing the number of MPC compaction, the density and mechanical properties were also greatly improved.

  • PDF

An Estimation of Smear Zone Induced by Vertical Drain Construction Based on the Laboratory Model test (실내모형실험을 통한 연직배수재 타설에 의한 스미어존의 평가)

  • Kim, Hong-Taek;Han, Yeon-Jin;Kim, Seong-Wook;Hwang, Jeong-Soon
    • 한국방재학회:학술대회논문집
    • /
    • 2007.02a
    • /
    • pp.279-282
    • /
    • 2007
  • When ground disturbance takes place due to vertical drain construction through mandrel penetration, that affects excess pore water pressure dissipation time because of soft clay coefficient of permeability decreasing. Eventually, consolidation time is influenced. In this research, we measure process of excess pore water pressure dissipation before and after each other different shape's mandrel penetration through model test, and calculates range of smear zone, coefficient of permeability and horizontal coefficient of consolidation after model test. Using of test result, we grasp a degree of drainage ability drop resulting from vertical drain construction.

  • PDF

Effects of Phase Fraction and Metallic Glass-Diamond Size Ratio on the Densification of Metallic Glass/Diamond Composite (비정질/다이아몬드 복합재료에서 상분율과 비정질-다이아몬드 입자 크기 비가 성형특성에 미치는 영향)

  • Shin, Su-Min;Kim, Taek-Soo;Kang, Seung-Koo;Kim, Jeong-Gon
    • Journal of Powder Materials
    • /
    • v.16 no.3
    • /
    • pp.173-179
    • /
    • 2009
  • In the present study, Zr-base metallic glass(MG)/diamond composites are fabricated using a combination of gas-atomization and spark plasma sintering (SPS). The densification behaviors of mixtures of soft MG and hard diamond powders during consolidation process are investigated. The influence of mixture characteristics on the densification is discussed and several mechanism explaining the influence of diamond particles on consolidation behaviour are proposed. The experimental results show that consolidation is enhanced with increasing diamond/Metallic Glass(MG) size ratio, while the diamond fraction is fixed.

Consolidation Behavior of Gas Atomized Mg-Zn-Y Alloy Powders by Spark Plasma Sintering (Spark Plasma Sintering에 의한 가스분무 Mg-Zn-Y 합금분말의 성형특성)

  • Lee, Jin-Kyu;Kim, Taek-Soo;Bae, Jung-Chan
    • Journal of Powder Materials
    • /
    • v.14 no.2 s.61
    • /
    • pp.140-144
    • /
    • 2007
  • Using Spark Plasma Sintering process (SPS), consolidation behavior of gas atomized $Mg_{97}Zn_1Y_2$ alloys were investigated via examining the microstructure and evaluating the mechanical properties. In the atomized ahoy powders, fine $Mg_{12}YZn$ particles were homogeneously distributed in the ${\alpha}-Mg$ matrix. The phase distribution was maintained even after SPS at 723 K, although $Mg_{24}Y_5$ particles were newly precipitated by consolidating at 748 K. The density of the consolidated bulk Mg-Zn-Y alloy was $1.86g/cm^3$. The ultimate tensile strength (UTS) and elongation were varied with the consolidation temperature.

Consolidation of Rapidly Solidified Al-20 wt% Si Alloy Powders Using Equal Channel Angular Pressing (급속응고 Al-20 wt% Si 합금 분말의 ECAP를 통한 고형화)

  • 윤승채;홍순직;서민홍;정영기;김형섭
    • Journal of Powder Materials
    • /
    • v.11 no.3
    • /
    • pp.233-241
    • /
    • 2004
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve both full density and grain refinement of Al-20 wt% Si powders without grain growth, which was considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (Equal channel angular pressing), one of the most promising method in SPD, was used for the powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 passes was conducted for 10$0^{\circ}C$ and 20$0^{\circ}C$ It was found by microhardness, compression tests and micro-structure characterization that high mechanical strength could be achieved effectively as a result of the well bonded powder contact surface during ECAP process. The SPD processing of powders is a viable method to achieve both fully density and nanostructured materials.

Consolidation of Thermoelectric Semiconductor Powder by MPC and Their Microstructure (MPC 공정에 의한 열전반도체 분말의 성형 및 미세조직)

  • Han, Tae-Bong;Hong, Soon-Jik
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2008.05a
    • /
    • pp.525-527
    • /
    • 2008
  • N-Type $SbI_3$-doped $95%{Bi_2}{Te_3}-5%{Bi_2}{Se_3}$ compounds were prepared by a gas atomization and Magnetic Pulsed Compaction process. The dynamic recrystallization and thermoelectric properties of the MPCed bulks with consolidation temperatures and times were investigated by a combination of microscopy, XRD and thermoelectric property testing. The microstructure of MPCed bulk shows homogeneous and fine distribution through consolidated bulks due to dynamic recrystallization during hot MPC. This research presented the challenges toward the successful consolidation of thermoelectric powder using magnetic pulsed compaction (MPC).

  • PDF

Identification of the strain-dependent coefficient of permeability by combining the results of experimental and numerical oedometer tests with free lateral movement

  • Balic, Anis;Hadzalic, Emina;Dolarevic, Samir
    • Coupled systems mechanics
    • /
    • v.11 no.1
    • /
    • pp.1-14
    • /
    • 2022
  • The key parameter that affects the consolidation process of soil is the coefficient of permeability. The common assumption in the consolidation analysis is that the coefficient of permeability is porosity-dependent. However, various authors suggest that the strain-dependency of the coefficient of permeability should also be taken into account. In this paper, we present results of experimental and numerical analyses, with an aim to determine the strain-dependency of the coefficient of permeability. We present in detail both the experimental procedure and the finite element formulation of the two-dimensional axisymmetric numerical model of the oedometer test (standard and modified). We perform a set of experimental standard and modified oedometer tests. We use these experimental results to validate our numerical model and to define the model input parameter. Finally, by combining the experimental and numerical results, we propose the expression for the strain-dependent coefficient of permeability.