• Title/Summary/Keyword: condition used for diagnosis

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AE신호를 이용한 기어 정렬불량의 진동 특성 분석 (Vibration Characteristic Analysis using Acoustic Emission Signal)

  • 구동식;김병수;이정환;양보석;최병근
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 추계학술대회논문집
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    • pp.43-48
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also lead to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non destructive testing technique for the diagnosis of machine health and is useful technique for early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelop analysis for gearbox with misalignment between pinion and gear. And then the vibration characteristic of gear misalignment was analyzed.

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진동 신호 분석을 통한 전동 모터 상태 검출 (Condition Monitoring of Induction Motor with Vibration Signal Analysis)

  • 슈화;이의동;정길도
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 심포지엄 논문집 정보 및 제어부문
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    • pp.243-245
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    • 2005
  • Condition monitoring is desirable for increasing machinery availability, reducing consequential damage, and improving operational efficiency. In this paper, a model-based method using neural network modeling of induction noter in vibration spectra is proposed for machine fault detection and diagnosis. The short-time Fourier transform (STFT) is used to process the quasi-steady vibration signals to continuous spectra so that the neural network model can be trained with vibration spectra. And the faults are detected from changes in the expectation of vibration spectra modeling error. The effectiveness of the proposed method is demonstrated through experimental results.

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Neural Network에 의한 기계윤활면의 마멸분 해석 (Analysis of Wear Debris on the Lubricated Machine Surface by the Neural Network)

  • 박흥식
    • Tribology and Lubricants
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    • 제11권3호
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    • pp.24-30
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    • 1995
  • This paper was undertaken to recognize the pattern of the wear debris by neural network as a link for the development of diagnosis system for movable condition of the lubricated machine surface. The wear test was carried out under different experimental conditions using the wear test device was made in laboratory and wear testing specimen of the pin-on-disk type were rubbed in paraffine series base oil, by varying applied load, sliding distance and mating material. The neural network has been used to pattern recognition of four parameter (diameter, elongation, complex and contrast) of the wear debris and learned the friction condition of five values (material 3, applied load 1, sliding distance 1). The three kinds of the wear debris had a different pattern characteristic and recognized the friction condition and materials very well by the neural network. The characteristic parameter of the large wear debris over a few micron size enlarged recognition ability.

차륜 및 차축베어링 고장진단을 위한 빅데이터 기반 머신러닝 기법 연구 (A Study of Big data-based Machine Learning Techniques for Wheel and Bearing Fault Diagnosis)

  • 정훈;박문성
    • 한국산학기술학회논문지
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    • 제19권1호
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    • pp.75-84
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    • 2018
  • 본 철도 유지보수 산업의 효율화를 위해서는 핵심부품의 적시 관리를 통한 부품 가동률 향상 및 철도 운행의 안정성 향상이 필요하다. 또한 유지보수 시스템 고속화에 따른 신뢰성 향상과 핵심부품의 유지보수 비용 절감의 두 가지 측면을 모두 만족시키기 위해, 부품 이력관리와 대규모 빅데이터의 자동화된 분석 기술을 활용한 부품 상태 진단 기술 수요가 증가하고 있다. 이 논문에서는 철도차량의 차상 및 지상 장치로부터 발생되는 실시간 빅데이터 수집, 처리, 분석을 위해서 빅데이터 플랫폼 기반의 철도차량 부품의 상태 데이터 관리시스템을 개발하였으며, 이 시스템의 활용으로 철도차량의 부품 상태정보 및 시스템 리소스에 대한 실시간 모니터링이 가능하다. 또한 빅데이터 플랫폼으로부터 수집된 상태 데이터를 기반으로 분산/병렬처리 및 자동화된 부품 고장진단이 가능한 머신러닝 기법을 제안하였다. 실험결과, 분산/병렬처리 기술이 적용된 알고리즘의 실행시간 단축을 아마존 웹서비스의 가상 인스턴스 생성 시스템을 통해 증명하였으며, random forest 머신러닝 기법을 활용한 고장 진단 모델의 베어링 및 차륜 부품에 대한 상태 예측 정확도가 83%임을 확인하였다.

Study on Decomposition Gas Characteristics and Condition Diagnosis for Gas-Insulated Transformer by Chemical Analysis

  • Kim, Ah-Reum;Kwak, Byeong Sub;Jun, Tae-Hyun;Park, Hyun-Joo
    • KEPCO Journal on Electric Power and Energy
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    • 제6권4호
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    • pp.447-454
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    • 2020
  • Since SF6 gas was discovered in the early 1900s, it has been widely used as an insulation material for electrical equipment. While various indicators have been developed to diagnose oil-immersed transformers, there are still insufficient indicators for the diagnosis of gas-insulated transformers. When necessary, chemical diagnostic methods can be used for gas-insulated transformers. However, the field suitability and accuracy of those methods for transformer diagnosis have not been verified. In addition, since various types of decomposition gases are generated therein, it is also necessary to establish appropriate analysis methods to cover the variety of gases. In this study, a gas-insulated transformer was diagnosed through the analysis of decomposition gases. Reliability assessments of both simple analysis methods suitable for on-site tests and precise analysis methods for laboratory level tests were performed. Using these methods, a gas analysis was performed for the internal decomposition gases of a 154 kV transformer in operation. In addition, simulated discharge and thermal fault experiments were demonstrated. Each major decomposition gas generation characteristics was identified. The results showed that an approximate diagnosis of the inside of a gas-insulated transformer is possible by analyzing SO2, SOF2, and CO using simple analysis methods on-site. In addition, since there are differences in the types of decomposition gas generation patterns with various solid materials of the internal transformer, a detailed examination should be performed by using precise analysis methods in the laboratory.

산소 반응 교반기의 진동 특성 분석 (Characteristic Vibration analysis of the Ox-Reactor Agitator)

  • 장용석;임장익;구동식;김효중;최병근
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 춘계학술대회논문집
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    • pp.986-989
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    • 2008
  • Recently the agitator are being widely used in the machine plan in order to increase the petrochemical industry. The agitator normally consist of impeller, shaft, hub, reduction gear and the driving motor. It is one of the key design issue to confirm that the vibration caused by the rotation of the shaft should not coincide with the natural frequency of the shaft itself. And petrochemical industry as well as plants have been in operation for long period beyond their original design lives. In this paper the vibration of Ox-Reactor Agitator is measured for check machine condition. The result of diagnosis and solution is discussed in this paper.

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AE신호를 이용한 기어 정렬불량의 진동 특성 분석 (Vibration Characteristic Analysis Using Acoustic Emission Signal)

  • 구동식;이정환;김병수;양보석;최병근
    • 한국소음진동공학회논문집
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    • 제18권12호
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    • pp.1243-1249
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also leading to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non-destructive testing technique fur the diagnosis of machine health and is useful technique far early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelope analysis for gearbox with misalignment between pinion and gear. And then the gear misalignment's vibration characteristic were analyzed.

Multi-sensor data-based anomaly detection and diagnosis of a pumped storage hydropower plant

  • Sojin Shin;Cheolgyu Hyun;Seongpil Cho;Phill-Seung Lee
    • Structural Engineering and Mechanics
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    • 제88권6호
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    • pp.569-581
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    • 2023
  • This paper introduces a system to detect and diagnose anomalies in pumped storage hydropower plants. We collect data from various types of sensors, including those monitoring temperature, vibration, and power. The data are classified according to the operation modes (pump and turbine operation modes) and normalized to remove the influence of the external environment. To detect anomalies and diagnose their types, we adopt a multivariate normal distribution analysis by learning the distribution of the normal data. The feasibility of the proposed system is evaluated using actual monitoring data of a pumped storage hydropower plant. The proposed system can be used to implement condition monitoring systems for other plants through modifications.

실시간 마모량 측정을 통한 대형 기계윤활시스템의 파손발생 진단사례 (A case study on the failure diagnosis of plant machinery system by implementing on-line wear monitoring)

  • 윤의성;장래혁;공호성;한흥구;권오관;송재수;김재덕;엄형섭
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.321-327
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    • 1998
  • This paper presented a case study on the application of on-line wear monitoring technique to a high duty air-turbo-compressor system. Main objects monitored were a gear unit and metal bearings, both shown frequent troubles due to the severe operation conditions at heavy dynamic load. The air-turbo-compressor system needs secure condition monitoring because it is one of the main utilities in steel making industry. Temperature and vibration characteristics have been mainly on-line monitored in this system for a predictive maintenance; however, it has been shown that they are not fairly good enough to give an early warning prior to the machine failure. In this work, an on-line Opto Magnetic Detector(OMD) was implemented for an on-line wear monitoring, which quantitatively measured the contamination level of both ferrous and non-ferrous wear particles by detecting the change in optical density of used oil. Results showed that the application of on-line OMD system was satisfactory in diagnosis of the machine system.

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효율적인 공기압축기 운영을 위한 이상진단모델 연구 (Development of Diagnosis of Trouble Model for Effective Operation of Air-compressor)

  • 임상돈;정영득;김종래
    • 대한안전경영과학회지
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    • 제16권3호
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    • pp.239-248
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    • 2014
  • Most systems used in industrial sites, actually have non-linearity and uncertainty. Therefore there are a lot of difficulties in evaluating conditions of these systems. Generally, the quantitative analysis and expression are found hard because the general public cannot easily make an accurate interpretation on the systems. Thus development of a system that utilizes an expertise from skilled analysts is required. In this research, a real-time sensor signal conditioning system and Fuzzy-expert system have been separately set up into an inference algorithm. So that it ensures a fast, accurate, objective and quantitative operational condition value provided to the manager. Therefore, FE_AFCDM is suggested in this literature, as an effective system for diagnosing the problems related to the air compressor. It can quantify the uncertain and absurd condition to operate the air compressor facilities safely and financially.