• Title/Summary/Keyword: condition used for diagnosis

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Vibration Measurement and Analysis of Air compressor and Ammonia Refrigerator (공기 압축기와 암모니아 냉동기의 진동 측정 및 분석)

  • Jang, Yong-Seok;Jeong, Jae-Hwan;Jeong, Han-Eol;Choi, Byeong-Keun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1015-1019
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    • 2007
  • The necessity of diagnosis of the rotating machinery which is widely used in the industry is increasing. Because vibration diagnosis can avoid sudden breakdown of machine and reduce the maintenance costs. In chemical factory, Air-compressor and refrigerator which can affect the performance and capacity of output is important machine. Therefore, in this paper, the vibration of reassembled air-compressor and refrigerator after explosion is measured for checking the machine condition. The result of diagnosis and solution is discussed in this paper.

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The Development of HFPD System for Mibile-loading Vehicles (차량탑재형 HFPD의 개발)

  • Kim, Deok-Geun;Im, Jang-Seop;Yeo, In-Seon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.05c
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    • pp.33-37
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    • 2001
  • Recently, the HFPD measurement testing is widely used in partial discharge measurement of HV machines because HFPD measurement testing receives less influence of external noise and has a merit of good sensitivity. Also HFPD testing is able to offer the judgement standard of degradation level of HV machine and can detect discharge signals in live-line. Therefore it is very useful method compare to previous conventional PD testing method and effective diagnosis method in power transformer that requires live-line diagnosis. But partial discharges have very complex characteristics of discharge pattern so it is required continuous research to development of precise analysis method. In recent, the study of partial discharge is carrying out discover of initial defect of power equipment through condition diagnosis and system development of degradation diagnosis using HFPD(High Frequency Partial Discharge) detection. In this study, simulated transformer is manufactured and HFPD occurred from transformer is measured with broad band antenna in real time, the degradation grade of transformer is analyzed through produced patterns in simulated transformer according to applied voltages.

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A Study on Failure Diagnosis System for a Hydraulic Pump in Injection Molding Machinery Using Vibration Analysis (진동 분석을 이용한 사출성형기 유압펌프 결함 진단 시스템에 관한 연구)

  • Kim, Taehyun;Jeon, Yongho;Lee, Moon Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.343-348
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    • 2013
  • In line with the advances in factory automation, various pieces of equipment are now operated in batch processes controlled by computers. However, many kinds of faults can occur in complicated and large systems, which can result in low productivity and economic loss. The reliability and safety of systems have been studied because of the difficulty of determining the severity and location of faults. Therefore, it is necessary to detect and diagnose such faults in order to guarantee the reliability and safety of the equipment. In this paper, a diagnosis method for the ball bearings of a hydraulic pump is applied using a vibration signal for the maintenance of injection molding equipment. The bearings' defects are selected as a main failure mode through a failure mode and effect analysis (FMEA). Usually, there are nonlinear and impulse components of vibration in a ball bearing with faults. For the effective fault diagnosis of a ball bearing, nonlinear diagnostic methods and time-frequency analysis are applied, in addition to the methods currently used, such as power spectrum, time series analysis, and statistical methods. As a result of this study, a failure diagnosis system is provided that is useful even for non-experts. This is a condition-based method that makes it possible to resolve problems in a timely and economical way, in contrast to the prior method, which required regular but wasteful maintenance based on the experience of expensive external experts.

A Study on the Prediction Diagnosis System Improvement by Error Terms and Learning Methodologies Application (오차항과 러닝 기법을 활용한 예측진단 시스템 개선 방안 연구)

  • Kim, Myung Joon;Park, Youngho;Kim, Tai Kyoo;Jung, Jae-Seok
    • Journal of Korean Society for Quality Management
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    • v.47 no.4
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    • pp.783-793
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    • 2019
  • Purpose: The purpose of this study is to apply the machine and deep learning methodology on error terms which are continuously auto-generated on the sensors with specific time period and prove the improvement effects of power generator prediction diagnosis system by comparing detection ability. Methods: The SVM(Support Vector Machine) and MLP(Multi Layer Perception) learning procedures were applied for predicting the target values and sequentially producing the error terms for confirming the detection improvement effects of suggested application. For checking the effectiveness of suggested procedures, several detection methodologies such as Cusum and EWMA were used for the comparison. Results: The statistical analysis result shows that without noticing the sequential trivial changes on current diagnosis system, suggested approach based on the error term diagnosis is sensing the changes in the very early stages. Conclusion: Using pattern of error terms as a diagnosis tool for the safety control process with SVM and MLP learning procedure, unusual symptoms could be detected earlier than current prediction system. By combining the suggested error term management methodology with current process seems to be meaningful for sustainable safety condition by early detecting the symptoms.

Selection of the Optimum Working Condition for Hydraulic Actuator Parts using Statistical Techniques (통계적 기법을 이용한 유압구동 부재의 최적 작동조건의 선정)

  • 류을현;배효준;서영백;박흥식
    • Tribology and Lubricants
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    • v.20 no.1
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    • pp.21-26
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    • 2004
  • The average frictional coefficient was used generally to analyze the working process of the lubricated machine parts. But it is difficult of taking the correct frictional coefficient because the average frictional coefficient of it is progressed always unstably with a large amplitude on working condition. If the correct analysis of frictional coefficient on working condition for the lubricated machine parts can be possible, it can be effect on condition diagnosis of lubricated machine system. This study was carried out to get the optimum working condition of the hydraulic actuator parts using statistical techniques. From this result, it has the lowest friction coefficient in case of applied load of 3 kg and sliding speed of 120 mm/sec.

Basic Research for the Recognition Algorithm of Tongue Coatings for Implementing a Digital Automatic Diagnosis System (디지털 자동 설진 시스템 구축을 위한 설태 인식 알고리즘 기초 연구)

  • Kim, Keun-Ho;Ryu, Hyun-Hee;Kim, Jong-Yeol
    • Journal of Physiology & Pathology in Korean Medicine
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    • v.23 no.1
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    • pp.97-103
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    • 2009
  • The status and the property of a tongue are the important indicators to diagnose one's health like physiological and clinicopathological changes of inner organs. However, the tongue diagnosis is affected by examination circumstances like a light source, patient's posture, and doctor's condition. To develop an automatic tongue diagnosis system for an objective and standardized diagnosis, classifying tongue coating is inevitable but difficult since the features like color and texture of the tongue coatings and substance have little difference, especially in the neighborhood on the tongue surface. The proposed method has two procedures; the first is to acquire the color table to classify tongue coatings and substance by automatically separating coating regions marked by oriental medical doctors, decomposing the color components of the region into hue, saturation and brightness and obtaining the 2nd order discriminant with statistical data of hue and saturation corresponding to each kind of tongue coatings, and the other is to apply the tongue region in an input image to the color table, resulting in separating the regions of tongue coatings and classifying them automatically. As a result, kinds of tongue coatings and substance were segmented from a face image corresponding to regions marked by oriental medical doctors and the color table for classification took hue and saturation values as inputs and produced the classification of the values into white coating, yellow coating and substance in a digital tongue diagnosis system. The coating regions classified by the proposed method were almost the same to the marked regions. The exactness of classification was 83%, which is the degree of correspondence between what Oriental medical doctors diagnosed and what the proposed method classified. Since the classified regions provide effective information, the proposed method can be used to make an objective and standardized diagnosis and applied to an ubiquitous healthcare system. Therefore, the method will be able to be widely used in Oriental medicine.

A Study on the Design of Control Logic for Wind Turbine Simulator having Similarity with 3MW Class Wind Turbine (3MW급 풍력터빈을 모사한 풍력터빈 시뮬레이터 제어로직 설계에 관한 연구)

  • Oh, Ki-Yong;Lee, Jae-Kyung;Park, Joon-Young;Lee, Jun-Shin
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.6
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    • pp.810-816
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    • 2012
  • As wind power has increased steadily, the importance of a condition monitoring system is being emphasized to maximize the availability and reliability of a wind turbine. To develop the advanced algorithms for fault detection and lifespan estimation, a wind turbine simulator is essential for verification of the proposed algorithms before applying them to a condition diagnosis & integrity prognosis system. The developed new-type simulator in this paper includes blades and various sensors as well as a motor, a gearbox and a generator of which the existing simulators generally consist. It also has similarity with a 3MW class wind turbine and can be used to acquire operational data from various operation conditions. This paper presents a design method of control logic for the wind turbine simulator, which gives a wind generation method and similar dynamic characteristics with the 3MW wind turbine. Finally, the proposed control logic is verified through experiments.

MUSIC-based Diagnosis Algorithm for Identifying Broken Rotor Bar Faults in Induction Motors Using Flux Signal

  • Youn, Young-Woo;Yi, Sang-Hwa;Hwang, Don-Ha;Sun, Jong-Ho;Kang, Dong-Sik;Kim, Yong-Hwa
    • Journal of Electrical Engineering and Technology
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    • v.8 no.2
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    • pp.288-294
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    • 2013
  • The diagnosis of motor failures using an on-line method has been the aim of many researchers and studies. Several spectral analysis techniques have been developed and are used to facilitate on-line diagnosis methods in industry. This paper discusses the first application of a motor flux spectral analysis to the identification of broken rotor bar (BRB) faults in induction motors using a multiple signal classification (MUSIC) technique as an on-line diagnosis method. The proposed method measures the leakage flux in the radial direction using a radial flux sensor which is designed as a search coil and is installed between stator slots. The MUSIC technique, which requires fewer number of data samples and has a higher detection accuracy than the traditional fast Fourier transform (FFT) method, then calculates the motor load condition and extracts any abnormal signals related to motor failures in order to identify BRB faults. Experimental results clearly demonstrate that the proposed method is a promising candidate for an on-line diagnosis method to detect motor failures.

The Development of Expert Algorithm for Condition Monitoring Diagnosis used by Power Telemetrics System (전력 텔레매트릭스 시스템용 변전설비 예방진단 알고리즘 개발)

  • Choi, Kwang-Bum;Lee, Dong-Zoon;Eo, Soo-Young;Shim, Jong-Tae;Kim, Kyu-Ho;Lee, Dong-Cheol
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.165-166
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    • 2008
  • 전력 텔레매트릭스 시스템은 전력계통의 사고에 신속하게 대처하고 계통설비의 합리적인 유지보수 및 운영을 통해 계통의 신뢰도를 높이고자 고안된 시스템이다. 이 시스템의 상위 HMI 부분은 MMS, CMD, FEA 등으로 나뉘어져 있는데 그중 CMD(Condition Monitoring Diagnosis) 시스템은 전력설비의 상태를 감시하고 진단하여 설비 유지보수에 도움을 주는 부분으로서 MMS과의 데이터 공유를 통하여 전력설비를 더욱 합리적으로 유지보수 및 운영할 수 있도록 하여주는 시스템이다. 본 논문에서는 이러한 CMD 시스템을 이루고 있는 핵심 알고리즘에 관하여 논할 것이다. 또한 개발된 알고리즘이 실제로 전력텔레매트릭스 시스템의 CMD 시스템에 삽입되어 현장 센서 테이터가 어떻게 이동이 되는지 보여 줄 것이다.

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Winding Fault Diagnosis of Induction Motor Using Neural Network

  • Song Myung-Hyun;Park Kyu-Nam;Woo Hyeok-Jae;Lee Tae-Hun;Han Min-Kwan
    • Journal of information and communication convergence engineering
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    • v.3 no.2
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    • pp.105-109
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    • 2005
  • This paper proposed a fault diagnosis technique of induction motors winding fault based on an artificial neural network (ANN). This method used Park's vector pattern as input data of ANN. The ANN are firstly learned using this pattern, and then classify between 'healthy' and 'winding fault' (with 2, 10, and 20 shorted turn) induction motor under 0, 50, and $100\%$ load condition. Also the possibility of classification of untrained turn-fault and load condition are tested. The proposed method has been experimentally tested on a 3-phase, 1 HP squirrel-cage induction motor. The obtained results provided a high level of accuracy especially in small turn fault, and showed that it is a reliable method for industrial application