• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.27 no.9
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• pp.455-462
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• 2015

Residential buildings account for a significant portion of the total building-energy usage in Korea, and a variety of research studies on the domestic boiler have therefore been carried out; however, most of these studies examined the boiler itself, whereby the part-load ratio characteristics and the corresponding gas-energy consumption patterns were not analyzed. In this study, the part-load ratio and operating characteristics of a domestic gas boiler were analyzed within a residential building equipped with a radiant floor-heating system; in addition, the energy consumption between condensing and conventional boilers was comparatively analyzed. Our results show that significant portions of the total operating hours, heating load, and energy consumption are in the part-load ratio range of 0 through 40%, whereby the energy consumption was significantly affected by the boiler efficiency under low part-load conditions. These results indicate that the part-load operation of a boiler is an important factor in residential buildings; furthermore, replacing a conventional boiler with a condensing boiler can reduce annual gas-energy usage by more than 20%.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.12 no.12
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• pp.1057-1065
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• 2000

A sizing of sensible and latent energy recovery system with condensing heat exchanger is important to the design of a thermally controlled facilities. The transient system simulation program TRNSYS 14.2/IISiBat has been used to evaluate the energy consumptions of a thermally controlled facilities which consist of boiler, chiller and condensing heat exchanger, The boiler and chiller are selected based on the annual peak loads and controlled to maintain the setting temperature of $14~17^{\circ}C$. Simulation shows that the amount of sensible and latent energy recovered by heat exchanger is almost 20% of total heating load.

• Journal of Energy Engineering
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• v.21 no.4
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• pp.385-392
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• 2012

The purpose of this study is investigated on the combustion and the thermal characteristics of porous media burners which are many using for a condensing boiler recently. In addition, results of this study will be used the fundamental information to decide the burner type which will be applied to the future development of EGR(Exhaust gas recirculation) condensing boiler. Two flat type of burners made of a the metal fiber(MF) and the ceramic(CM) were selected and examined, experimentally. As experimental results, the emitted CO concentration of CM was higher than that of MF. However, the NO concentration of MF was higher than that of CM. The efficiencies of both burners were increased as increasing the burner capacity. While the efficiency of MF was higher than that of CM, regardless of the burner capacity. In the experimental range, MF is appropriated for the burner material and 0.8 of equivalence ratio is an optimal operation condition, regarding of the proportional control, the thermal efficiency and emitted NO and CO concentration based on the regulations of KS B standard and EN 677 standard.

• Journal of ILASS-Korea
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• v.28 no.1
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• pp.43-48
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• 2023

The waste-heat-recovery boiler with water spray (HR-B/WS) applies the heat exchange between the inlet air and exhaust gas with the water spray into the inlet air. The evaporation of water in the inlet air promotes heat recovery from the exhaust gas so that thermal efficiency can be improved by the enhanced condensing effect. The NOx emission can also be reduced by lowering the flame temperature due to the dilution effect of the water. In this study, the validity of this concept is examined by the practical boiler test performed with a 24 kW condensing boiler under the full load condition according to the water injection amount. The theoretical amount of water injection is calculated under the assumption of full evaporation of the sprayed water, which is calculated as 50 g/min. Since the injected water cannot evaporate fully in the actual system, the maximum water spray amount is set as 100 g/min. The results showed that the water injection can increase the thermal efficiency up to 95.59% and reduce NOx and CO emissions simultaneously to 8.9 ppm and 35 ppm at 0% of O₂. Although the heat energy loss increased due to the unevaporated water, the increase in water injection amount caused higher thermal efficiency due to the increased amount of the evaporated water.

• Journal of Energy Engineering
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• v.11 no.1
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• pp.10-17
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• 2002

The objective of performing this study is to develop low emission condensing gas boiler. To reduce NOx and CO, three reasonable distances between burner and heat exchanger were decided through the experiments of model plane burner. Three burners with different diameter were made and then emission characteristics were examined. The optimum burner geometry was determined from flame stability, pollutant emission characteristics and applicability to the practical boiler system. In the domain of equivalence ratio 0.68~0.85, turn-down ratio of the burner designed by this research was extended to a wider range of 5 : 1. Thermal efficiency of the boiler developed by this study reached to 97% (LHV basis) of heating water efficiency at heating load of 20,000 kcal/hr when fueled by both of LNG or LPG. Emission ($O_2$=0%, wet basis) of NOx and CO concentration was 26 ppm and 85 ppm when fueled by LNG, 41 ppm and 113 ppm when fueled by LPG respectively.

• Journal of Energy Engineering
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• v.22 no.3
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• pp.307-311
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• 2013

Heating and hot water has accounted for 68% of Korea's household energy usage. Boiler makes up the bulk of the heating and hot water production. Hence a highly efficient boiler is needed in order to reduce energy consumption. A condensing boiler that recovers latent heat is known to be highly efficient. However, it is expensive and takes more space to necessitate research for improvement. In the present study, we investigated condensation heat transfer of a surface roughened by etching treatment. The etched plate showed 9.2% increase in heat transfer compared to original plate.

• Journal of the Korean Institute of Gas
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• v.7 no.4 s.21
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• pp.7-13
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• 2003

This study was carried out to optimize premixed burner and heat exchanger of the condensing gas boiler which can save energy by utilizing latent heat of combustion gas and reduce pollutant in exhaust gas. The heat exchanger of the gas boiler was composed of three parts, which were an upper, lower, and coil heat exchanger. The upper heat exchanger was placed outside of the premixed burner and a lower heat exchanger was located under the upper heat exchanger. And, coil heat exchanger rounded the outer surface of an upper and lower heat exchanger. The boiler designed by this research reaches turn-down ratio 4:1 in the domain of equivalence ratio 0.75${\~}$0.8 and thermal efficiency of $97\%$. Emission of NOx and CO concentration was under 20ppm and 140ppm at equivalence ratio 0.8. When diameter of the burner is replaced from 60mm to 50mm, emission of CO was reduced about 50ppm remarkably.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.29 no.7
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• pp.350-359
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• 2017

Premixed burner is a very strong candidate in household condensing gas boiler burner system because it has low CO and NOx emission with high thermal efficiency. The objective of this study was to determine combustion characteristics of cylindrical premixed burner using different baffle plate and flame holes. Results showed that cylindrical premixed flame mode could be changed into lift-off flame, blue flame, red flame, and green flame with increasing equivalence ratio. In particular, blue flame was found to be very stable at heating load of 8,82~35,280 kcal/h. NOx emission was under 26 ppm between 0.775 to 0.813 of equivalence ratio. CO emission was under 58 ppm under the same equivalence ratio. Thermal efficiency, a very important index in condensing gas boiler, was found to be above 90.13% under the same equivalence region.

• International Journal of Air-Conditioning and Refrigeration
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• v.9 no.4
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• pp.17-26
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• 2001

Simulation was conducted using TRNSYS to evaluate the thermal performance of a facility. This facility has a condensing-type heat exchanger which is able to recover the latent energy for the purpose of reducing the heating energy in winter. The boiler and chiller are selected based on the annual peak loads and controlled to maintain the facility at the set temperature of 14~$17^\circ{C}$. Supplied energy by the boiler and recovered energy by the heat exchanger were calculated as a function of number of pass through heat exchanger, kind of fuel and hot water velocity. Simulation results show that about 20% of the total heating load can be recovered by the heat exchanger and the amount of latent heat is increasing with the number of pass. This means that the efficiency of the waste energy recovery system can be increased by using a condensing-type heat exchanger rather than a traditional sensible heat exchanger.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.41 no.4
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• pp.249-256
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• 2017

Premixed combustion has many advantages, including low CO and NOx emissions and a small combustor volume. These characteristics allow a compact design and wide application to condensing boilers with high thermal efficiencies. This study focused on the combustion characteristics in a premixed combustion burner using metal fiber and a throttle body. The results showed that a blue flame was found to be very stable at a heating load of 6,250-25,000 kcal/h when implementing the proper metal fiber, baffle plate, and throttle body. The NOx emission was less than 11 ppm under an equivalence ratio of 0.724-0.795, and the CO emission was less than 50 ppm under the same equivalence ratio. The thermal efficiency, which is a very important index when condensing a gas boiler, was observed to be above 96.3％ under an equivalence ratio of 0.750.