• 제목/요약/키워드: concrete mix proportion design

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A Study on the Optimum Mix Proportion of the Stabilizing Liquid Used for Excavation of the Deep and Massive Slurry Wall

  • Kwon Yeong-Ho
    • KCI Concrete Journal
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    • 제14권4호
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    • pp.151-159
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    • 2002
  • This study investigates experimentally the optimum mix proportion and design factors of the stabilizing liquid used for excavation of the massive and deep slurry wall in LNG in-ground tank before pouring concrete. Considering those site conditions, the stabilizing liquid used for excavation of slurry wall has to be satisfied with some requirements including specific gravity, fluid loss, cake thickness, funnel viscosity and sand content in order to construct the safe and qualified slurry wall. For this purpose, we select materials including bentonite, polymer and dispersion agent. After performing many tests for materials and mix design process, we propose the optimum mix proportion that the upper limit ratio of bentonite is $2.0\%$, polymer is $0.1\%$ considering the funnel viscosity and dispersion agent is $0.05\%$considering the fluid loss of the stabilizing liquid. Also, we select all materials which are consisted of GTC4 as bentonite, KSTP as polymer and Bentocryl 86 as dispersion agent. Based on the results of this study, the optimum mix proportion of the stabilizing liquid is applicable to excavate the deep and massive slurry wall in LNG in-ground tank successfully.

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An integrated approach for optimum design of HPC mix proportion using genetic algorithm and artificial neural networks

  • Parichatprecha, Rattapoohm;Nimityongskul, Pichai
    • Computers and Concrete
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    • 제6권3호
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    • pp.253-268
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    • 2009
  • This study aims to develop a cost-based high-performance concrete (HPC) mix optimization system based on an integrated approach using artificial neural networks (ANNs) and genetic algorithms (GA). ANNs are used to predict the three main properties of HPC, namely workability, strength and durability, which are used to evaluate fitness and constraint violations in the GA process. Multilayer back-propagation neural networks are trained using the results obtained from experiments and previous research. The correlation between concrete components and its properties is established. GA is employed to arrive at an optimal mix proportion of HPC by minimizing its total cost. A system prototype, called High Performance Concrete Mix-Design System using Genetic Algorithm and Neural Networks (HPCGANN), was developed in MATLAB. The architecture of the proposed system consists of three main parts: 1) User interface; 2) ANNs prediction models software; and 3) GA engine software. The validation of the proposed system is carried out by comparing the results obtained from the system with the trial batches. The results indicate that the proposed system can be used to enable the design of HPC mix which corresponds to its required performance. Furthermore, the proposed system takes into account the influence of the fluctuating unit price of materials in order to achieve the lowest cost of concrete, which cannot be easily obtained by traditional methods or trial-and-error techniques.

골재 채움율과 잔골재 용적비를 고려한 자기충전형 콘크리트의 최적배합 (Optimum Mixture Proportion of Self-Compacting Concrete Considering Packing Factor of Aggregate and Fine Aggregate Volume Ratio)

  • 최연왕;정문영;정지승;문대중;안성일
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
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    • pp.549-554
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    • 2002
  • In Powder System, SCC demands high dosage of superplasticizer and a lage amout of powder for suitable fluidity and viscosity. Okamura's method of most representative mixing design method in SCC of Powder-System is unfavorable economically because of using a large amount of powder. In addition, many ready-mixed concrete plants do not use his mix design method and procedure due to complexity for practical application. Therefore, Nan Su proposed more simple mix design method than Okamura's. It had an advantage in simplicity in practical application and required a smaller amount of powders compared with Okamura's method. This paper proposed an optimal mixture proportion of SCC with consideration of Nan Su's method. The new and modified mix design method required a smaller amount of powder than that of Nan Su's. To check the properties of SCC, considered with the requirements specified by the Japanese Society of Civil Engineering.(JSCE)

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고분자 기포제를 이용한 경량 기포 콘크리트의 개발(I) (Development of Lightweight Foamed Concrete Using Polymer Foam Agent)

  • 변근주;송하원;박상순
    • 콘크리트학회지
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    • 제9권1호
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    • pp.165-172
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    • 1997
  • 경량기포콘크리트란 시멘트슬러리 속에 미리 생성된 기포를 혼합시켜 양생시킴으로써 동일한 체적의 보통콘크리트보다 가볍게 만든 콘크리트를 의미한다. 본 연구의 목적은 고분자기포제를 이용하여 초경량성과 타설에 충분한 유동성을 확보하면서 소요강도를 갖는 최적의 선기포방식의 경량기포콘크리트를 개발하는데 있다. 연구결과 실리카흄, 플라이애쉬 등의 혼화재와 산업부산물인 발포포리스티렌비드의 혼합으로 경량기포콘크리트의 역학적 특성을 개선시켜 기존의 선기포방식으로 제조된 경량기포콘크리트보다 유동성 , 경량성과 강도특성이 우수한 경량기포콘크리트를 개발하였다. 본 논문에서는 개발된 경량기포콘크리트의 여러 가지 배합인자에 따른 유동성 및 압축강도를 규명하였으며 최적 배합비를 도출하였다.

지상식 LNG 저장탱크용 고강도 자기충전 콘크리트의 최적배합에 관한 연구 (Optimum Mix Proportion of the High Strength and Self Compacting Concrete Used Above-Ground LNG Storage Tank)

  • 권영호
    • 콘크리트학회논문집
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    • 제23권1호
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    • pp.99-107
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    • 2011
  • 이 연구는 대용량 지상식 LNG 저장탱크에 사용할 고강도 자기충전 콘크리트의 최적배합 조건을 도출하고, 현장적용을 위한 기본 자료를 제안하기 위한 것이다. 60~80 MPa 고강도 자기충전 콘크리트를 적용하면, 벽체두께의 감소와 자기충전성에 따른 인력절감 및 품질확보 등을 통하여 경제성을 확보할 것으로 예상된다. 시멘트 및 분체는 점성 증대 및 수화열 저감에 우수한 플라이애쉬와 저열 시멘트(벨라이트)를 사용하였다. 플라이애쉬의 치환율은 구속수비 및 배합변수 실험을 통해 정하였으며, 배합변수는 단위수량(W), 플라이애쉬 치환율(FA), 물-결합재비(W/B) 및 잔골재율(S/a)로 하여, 최적배합비 및 경제성 평가를 실시하였다. 실험 결과, 설계기준강도 60 MPa의 경우에는 단위수량 165 $kg/m^3$, 플라이애쉬 치환율 20% 및 물-결합재비 27~30%로 나타났으며, 설계기준강도 80 MPa의 경우에는 단위수량 165 $kg/m^3$, 플라이애쉬 치환율 10% 및 물-결합재비 25%로 나타났다. 또한, 기존의 설계기준강도 40 MPa과 비교해 볼 때, 압축강도 증가에 따른 재료비 상승은 60 MPa의 경우 14~22% 및 80 MPa의 경우 33%로 나타나, 현장관리 및 인력절감 등과 함께 매우 경제적인 것으로 나타났다.

경량 굵은골재 비중 및 혼합률에 따른 콘크리트의 자기충전성 (The self-compacting property of concrete as to specific gravity and mixing proportion of lightweight coarse aggregate)

  • 최연왕;김용직;최욱;이상호;조선규
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2004년도 추계 학술발표회 제16권2호
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    • pp.747-750
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    • 2004
  • Lightweight concrete is known for its advantage of reducing the self-weight of the structures, reducing the areas of sectional members as well as making the construction convenient. Thus the construction cost can be saved when applied. to . structures such as long-span bridge and high rise buildings. However, the lightweight concrete requires specific design mix method that is quite different from the typical concrete, since using the typical mix method would give rise the material segregation as well as lower the strength by the reduced weight of the aggregate. In order to avoid such problems, it is recommended to apply the design mix method of high performance self-compacting concrete for the lightweight concrete. Therefore, this study introduces a production of self-compacting concrete, PF-modified and improved version of Nan-Su's design mix method of self-compacting concrete. Through a series of test mixes conducted during the study, the quality of the concrete at its fresh condition has been evaluated per the 2nd class rating standards of self-compacting concrete published by JSCE, especially focused in its fluidity, segregation resistance ability, and filling ability.

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PSC 교량용 설계강도 60 MPa 이상 고강도 콘크리트의 실용화를 위한 배합 및 역학적 특성에 관한 연구 (Mechanical Properties and Mix Proportion of High-Strength Concrete over 60MPa for PSC Bridges)

  • 이주하;정현석;정해문;안태송;윤영수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 춘계 학술발표회 논문집(II)
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    • pp.9-12
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    • 2006
  • Many researches have been carried out on development of high-strength concrete, but most researches have been focused on building structures such as a high-rise building. However today, the demand of high-strength concrete for civil structures like a PSC bridge is increasing steadily. In addition, the current design code based on experimental results of normal strength concrete needs to be modified for high-strength concrete structures. Therefore, it is necessary to perform a research on mechanical properties and mix proportion of high-strength concrete suitable for PSC bridges. The primary purpose of this study was to develop the high-strength concrete mixtures which can be applied to PSC bridges and to evaluate mechanical properties of high-strength concrete.

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A Study on the Optimum Mix Proportion of the Mass Concrete Designed as Massive and Deep Structure

  • Kwon Yeong-Ho;Lee Hwa-Jin
    • 콘크리트학회논문집
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    • 제17권2호
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    • pp.293-302
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    • 2005
  • This study describes data from determination of the optimum mix proportion and site application of the mass concrete placed in bottom slab and side wall having a large depth and section as main structures of LNG in-ground tank. This concrete requires low heat hydration, excellent balance between workability and consistency because concreting work of LNG in-ground tank is usually classified by under-pumping, adaptation of longer vertical and horizontal pumping line than ordinary pumping condition. For this purpose, low heat Portland cement and lime stone powder as cementitious materials are selected and design factors including unit cement and water content, water-binder ratio, fine aggregate ratio and adiabatic temperature rising are tested in the laboratory and batch plant. As experimental results, the optimum unit cement and water content are selected under $270kg/m^3$ and $l55{\~}l60 kg/m^3$ separately to control adiabatic temperature rising below $30^{\circ}C$ and to improve properties of the fresh and hardened concrete. Also, considering test results of the confined water ratio($\beta$p) and deformable coefficient(Ep), $30\%$ of lime stone powder by cement weight is selected as the optimum replacement ratio. After mix proportions of 5cases are tested and compared the adiabatic temperature rising($Q^{\infty}$, r), tensile and compressive strength, modulus of elasticity, teases satisfied with the required performances are chosen as the optimum mix design proportions of the side wall and bottom slab concrete. $Q^{\infty}$ and r are proved smaller than those of another project. Before application in the site, properties of the fresh concrete and actual mixing time by its ampere load are checked in the batch plant. Based on the results of this study, the optimum mix proportions of the massive concrete are applied successfully to the bottom slab and side wall in LNG in-ground tank.

화음탐색법을 이용한 강섬유 및 하이브리드 섬유보강 콘크리트의 최적배합 설계 (Optimal Mix Proportion of Steel Fiber and Hybrid Fiber Reinforced Concrete Using Harmony Search)

  • 이치훈;이주하;윤영수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2004년도 춘계 학술발표회 제16권1호
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    • pp.280-283
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    • 2004
  • Today, the guide line of the SFRC mix design and the construction was not embodied, and the convenience of the practical application on the spot is not good. In this research, hence, the program which is optimized to result the mix proportion by the flexural strength and toughness, was developed to apply with ease SFRC on the practical spot. This program would minimize the number of trial mixes and achieve an economical and appropriate mixture. In addition, the theoretical background on which the program is based, will be the basis of the embodied method to mixing SFRC. New algorithm, in this research, was used to develop the mix proportioning program of SFRC. The new algorithm is the Harmony Search which is the heuristic method mimicking the improvisation of music players. And, beside to single fiber reinforced concrete, it was developed the program about the hybrid fiber reinforced concrete that two kinds of steel fibers, which have the different geometry, was reinforced. This will be able to keep the world trend to study, hence, offers the basis of the next generation research.

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A Study on the Mix Design and Quality Factors of the Combined High Flowing Concrete Using High Belite Cement

  • Kwon, Yeong-Ho
    • KCI Concrete Journal
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    • 제14권3호
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    • pp.121-129
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    • 2002
  • This study investigates experimentally into the design factors and quality variations having an effect on the properties of the combined high flowing concrete to be poured in the slurry wall of Inchon LNG in-ground receiving terminal. Especially, high belite cement and lime stone powder as cementitious materials and viscosity agent in order to improve self-compaction and hydration heat are used in this study. Water-cement ratio(W/C), fine aggregate volume ratio(Sr) and coarse aggregate volume ratio(Gv) as design factors of the combined high flowing concrete are applied to determine the optimum mix design proportion. Also quality variations for sensitivity test are selected items as followings. (1)Surface moisture(5cases) and (2)Fineness modulus of fine aggregate(5cases), (3)Concrete temperature(3cases), (4)Specific surface(3cases) and particle size of lime stone powder. As experimental results, water-cement ratio, fine and coarse aggregate volume ratio are shown as the optimum range 51%, 43% and 53% separately considering site condition of slurry wall. Also quality factors by sensitivity test should be controlled in the following ranges. (1) Surface moisture :to.67% and (2)Fineness modulus 2.6$\pm$0.2 of fine aggregate, (3)Concrete temperature l0-20t, (4) Specific surface 6,000$\textrm{cm}^2$/g and particle size 9.7$\pm$1.0${\mu}{\textrm}{m}$ of lime stone powder. Based on the results of this study, the optimum mix design proportion of the combined high flowing concrete are selected and poured successfully in the slurry wall of LNG in-ground tank.

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