• Title/Summary/Keyword: computational calculation

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Development of a New Modeling Technique to Simulate 3-dimensional Electroplating System Considering the Effects of Fluid Flow

  • Lim, Kyung-Hwan;Lee, Minsu;Yim, Tai Hong;Seo, Seok;Yi, Kyung-Woo
    • Journal of Electrochemical Science and Technology
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    • v.10 no.4
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    • pp.408-415
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    • 2019
  • Electroplating is a widely used surface treatment method in the manufacturing process of electronic parts and uniformity of the electrodeposition thickness is very crucial for these applications. Since many variables including fluid flow influence the uniformity of the film, it is difficult to conduct efficient research only by experiments. So many studies using simulation have been carried out. However, the most popular simulation technique, which calculates secondary current distribution, has a limitation on the considering the effects of fluid flow on the deposition behavior. And modified method, which is calculating a tertiary current distribution, is limited to a two-dimensional study of simple shapes because of the massive computational load. In the present study, we propose a new electroplating simulation method that can be applied to complex shapes considering the effect of flow. This new model calculates the electroplating process with three steps. First, the thickness of boundary layers on the surface of the cathode plane and velocity magnitudes at the positions are calculated from the simulation of fluid flow. Next, polarization curves of different velocities are obtained by calculations or experiments. Finally, both results are incorporated into the electroplating simulation program as boundary conditions at the cathode plane. The results of the model showed good agreements with the experimental results, and the effects of fluid flow of electrolytes on the uniformity of deposition thickness was quantitatively predicted.

Numerical Analysis of Wave Agitations in Arbitrary Shaped Harbors by Hybrid Element Method (복합요소법을 이용한 항내 파낭 응답 수치해석)

  • 정원무;편종근;정신택;정경태
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.4 no.1
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    • pp.34-44
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    • 1992
  • A numerical model using Hybrid Element Method(HEM) is presented for the prediction of wave agitations in a harbor which are induced by the intrusion and transformation of incident short-period waves. A linear mild-slope equation including bottom friction is used as the governing equation and a partial absorbing boundary condition is used on solid boundaries. Functional derived in the present paper is based on the Chen and Mei(1974)'s concept which uses finite element net in the inner region and analytical solution of Helmholtz equation in the outer region. Final simultaneous equations are solved using the Gaussian Elimination Method. The model appears to be reasonably good from the comparison of numerical calculation with hydraulic experimental results of short-wave diffraction through a breakwater gap(Pos and Kilner, 1987). The problem of requring large computational memory could be overcome using 8-noded isoparametric elements.

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A Study on the Heat Exchanger Fouling Characteristics of Sludge Incinerator at the IronWorks (제철슬러지 소각로 열교환기에서의 파울링특성 연구)

  • 박상일;김정근;김기홍;박용준;조성문
    • Journal of Energy Engineering
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    • v.12 no.3
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    • pp.223-230
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    • 2003
  • A study was performed to measure and analyze the gas-side fouling of heat exchanger to cool the exhaust gas from sludge incinerator at ironworks. The incinerator gas passes through inside of the vertical tubes of heat exchanger to preheat the combustion air. This kind of fouling occurs at the entrance region of the heat exchanger and thus the perforated fouling plate was designed to measure the gas-side fouling and to analyze the particulate deposit. As a result of analysis, the particulate deposition rate was influenced by temperature, particulate composition and size and also the deposition patterns were different according to the location of perforated fouling plate. The computational analysis was performed to obtain the deposition rates at the perforated fouling plate and the calculation showed that the deposition rate was varied with the hole size and particulate size. It was proved that the fouling at the entrance region of heat exchanger could be measured by the perforated fouling plate designed in this study.

Numerical Study on the Pulsatile Blood Flow through a Bileaflet Mechanical Heart Valve and Leaflet Behavior Using Fluid-Structure Interaction (FSI) Technique (유체-고체 상호작용 (FSI)기법을 이용한 이엽기계식 인공심장판막을 지나는 혈액유동과 판첨거동에 관한 수치해석적 연구)

  • Choi, Choeng-Ryul;Kim, Chang-Nyung
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.3 s.24
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    • pp.14-22
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    • 2004
  • Bileaflet mechanical valves have the complications such as hemolysis and thromboembolism, leaflet damage, and leaflet break. These complications are related with the fluid velocity and shear stress characteristics of mechanical heart valves. The first aim of the current study is to introduce fluid-structure interaction method for calculation of unsteady and three-dimensional blood flow through bileaflet valve and leaflet behavior interacted with its flow, and to overcome the shortness of the previous studies, where the leaflet motion has been ignored or simplified, by using FSI method. A finite volume computational fluid dynamics code and a finite element structure dynamics code have been used concurrently to solve the flow and structure equations, respectively, to investigate the interaction between the blood flow and leaflet. As a result, it is observed that the leaflet is closing very slowly at the first stage of processing but it goes too fast at the last stage. And the results noted that the low pressure is formed behind leaflet to make the cavitation because of closing velocity three times faster than opening velocity. Also it is observed some fluttering phenomenon when the leaflet is completely opened. And the rebounce phenomenon due to the sudden pressure change of before and after the leaflet just before closing completely. The some of time-delay is presented between the inversion point of ventricle and aorta pressure and closing point of leaflet. The shear stress is bigger and the time of exposure is longer when the flow rate is maximum. So it is concluded that the distribution of shear stress at complete opening stage has big effect on the blood damage, and that the low-pressure region appeared behind leaflet at complete closing stage has also effect on the blood damage.

The Performance Estimation of Rotor in Wind Fence by Rotor Analysis Solver based on Actuator Disk Model (Actuator Disk Model 기반의 로터 해석자를 사용한 방풍 구조물 내부의 로터 성능 예측)

  • Kim, Taewoo;Oh, Sejong;Kang, Hee Jung;Yee, Kwanjung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.6
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    • pp.429-439
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    • 2013
  • The purpose of current study is to develop the rotor analysis solver and perform a rotor aerodynamic analysis in the wind fence. To this end, the rotor analysis solver based on actuator disk model was employed. To consider the asymmetric effect of the rotor in the wind fence, the flapping motion analysis was conducted with blade element theory for the effective angle of attack calculation. The validation cases which are the rotor with wall and ground were accomplished by developed solver. The decrease of rotor performance by wind fence was confirmed. The wind fence configuration was suggested which guarantees more than 95% rotor performance compared with the no fence case.

Numerical Investigation of Liquid Flows in Parallel Columns for Use in the Al or Mg Die-Casting

  • Suh, Yong-Kweon;Li, Zi-Lu;Jeong, Jong-Hyun
    • 한국전산유체공학회:학술대회논문집
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    • 2005.10a
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    • pp.229-234
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    • 2005
  • Following the recent trend in the automotive manufacturing technologies, the product design subject to the die casting becomes more and more complex. The requirement of the die design becomes more demanding than ever before. In some cases the product's shape can have multiple slender manifolds. In such cases, design of the inlet and outlet parts of the die is very important in the whole manufacturing process. The main issues required for the qualified products are to attain gentle and uniform flow of the molten liquid within the passages of the die. To satisfy such issues, the inlet cylinder ('bed cylinder' in this paper) must be as large as possible and simultaneously the outlet opening at the end of each passage must be as small as possible. However these in turn obviously bring additional manufacturing costs caused by re-melting of the bed cylinder and increased power due to the small outlet-openings. The purpose of this paper is to develop effective simulation methods of calculation for fluid flows in multiple columns, which mimic the actual complex design, and to get some useful information which can give some contributions to the die-casting industry. We have used a commercial code CFX in the numerical simulation. The primary parameter involved is the size of the air-vent. We will show how the very small opening of the outlet, i.e. the air-vent, can be treated with the aid of the porous model provided in the code. To check the validity of the numerical results we have also conducted a simple experiment by using water.

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Study on Design of Darrieus-type Tidal Stream Turbine Using Parametric Study (파라메트릭 스터디를 통한 조류발전용 다리우스 터빈의 설계연구)

  • Han, Jun-Sun;Hyun, Beom-Soo;Choi, Da-Hye;Mo, Jang-Oh;Kim, Moon-Chan;Rhee, Shin-Hyung
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.13 no.4
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    • pp.241-248
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    • 2010
  • This paper deals with the performance analysis and design of the Darrieus-type vertical axis turbine to evaluate the effect of key design parameters such as number of blade, blade chord, pitch and camber. The commercial CFD software FLUENT was employed as an unsteady Reynolds-Averaged Navier-Stokes (RANS) solver with k-e turbulent model. Grid system was modelled by GAMBIT. Basic numerical methodology of the present study is appeared in Jung et al. (2009). Two-dimensional analysis was mostly adopted to avoid the barrier of massive calculation required for parametric study. It was found that the highly efficient turbine model could be designed through the optimization of design parametrrs.

Influence of viscous effects on numerical prediction of motions of SWATH vessels in waves

  • Brizzolara, Stefano;Bonfiglio, Luca;Medeiros, Joao Seixas De
    • Ocean Systems Engineering
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    • v.3 no.3
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    • pp.219-236
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    • 2013
  • The accurate prediction of motion in waves of a marine vehicle is essential to assess the maximum sea state vs. operational requirements. This is particularly true for small crafts, such as Autonomous Surface Vessels (ASV). Two different numerical methods to predict motions of a SWATH-ASV are considered: an inviscid strip theory initially developed at MIT for catamarans and then adapted for SWATHs and new a hybrid strip theory, based on the numerical solution of the radiation forces by an unsteady viscous, non-linear free surface flow solver. Motion predictions obtained by the viscous flow method are critically discussed against those obtained by potential flow strip theory. Effects of viscosity are analyzed by comparison of sectional added mass and damping calculated at different frequencies and for different sections, RAOs and motions response in irregular waves at zero speed. Some relevant conclusions can be drawn from this study: influence of viscosity is definitely non negligible for SWATH vessels like the one presented: amplitude of the pitch and heave motions predicted at the resonance frequency differ of 20% respectively and 50%; in this respect, the hybrid method with fully non-linear, viscous free surface calculation of the radiation forces turns out to be a very valuable tool to improve the accuracy of traditional strip theories, without the burden of long computational times requested by fully viscous time domain three dimensional simulations.

The Extension and Validation of OpenFOAM Algorithm for Rotor Inflow Analysis using Actuator Disk Model (Actuator Disk 모델 기반의 로터 유입류 해석을 위한 OpenFOAM 알고리즘 확장)

  • Kim, Tae-Woo;Oh, Se-Jong;Yee, Kwan-Jung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.12
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    • pp.1087-1096
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    • 2011
  • The purpose of current study is to develop and verify the newly developed solver for analyzing rotor flow using the open-source code. The algorithm of standard solver, OpenFOAM, is improved to analyze the rotor inflow with and without fuselage. For the calculation of the rotor thrust, the virtual blade method based on the blade element method is employed. The inflow velocities on the rotor disk used to specify the effective angle of attack, have been included in the solver. The results of the current rotor inflow analysis are verified by comparing with other experimental and numerical results. It was confirmed that the modified solver provides satisfactory results for rotor-fuselage interaction problem.

A Study on the Prediction of Electric Field Strength for Terrestrial TV Broadcasting by Digital Adoption (지상파 TV 방송의 디지털 전환에 따른 전계 강도 예측에 대한 연구)

  • Suh, Kyoung-Whoan;Jung, Hyuk;Jang, Jeong-Seok
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.22 no.1
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    • pp.38-46
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    • 2011
  • In this paper, we propose a calculation methodology of the service distance to assure the satisfactory quality of service for analogue and digital TV receivers. Using the field strength formulation for TV receiver based upon Rec. ITU-R P.1546, computational results are presented and discussed for both systems, and some important factors are reviewed in terms of the equivalent level of service, which must be kept due to ATV to DTV conversion. The presented method provides the predicted values of field strength at receiver areas to check whether transmission quality can be satisfied or not, and it can be also used for obtaining the protection ratio or separated distance from co-channel or adjacent interference signal.