• 제목/요약/키워드: composite-$Al_2O_3$

검색결과 570건 처리시간 0.028초

$Al_2O_3$분말과 SiC 휘스커 복합체의 치밀화에 미치는 상온 반복 압축의 영향 (Effect of Cold Cyclic Compaction on Densification of $Al_2O_3$ Powder/SiC Whisker Composite)

  • 최승완;김기태
    • 한국세라믹학회지
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    • 제34권3호
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    • pp.296-302
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    • 1997
  • SiC휘스커를 첨가한 알루미나 분말 기지 복합체의 치밀화에 미치는 상온 반복 압축의 영향을 조사하였다. 반복 압축 응력과 반복 횟수가 증가할수록, 또한 바이어스 압력이 낮을수록 복합체의 초기 성형 밀도가 증가하였으며 가압 및 제하 속도, 반복 속도는 분말의 미끄러짐과 재배열에 큰 영향을 미치지 않음을 알 수 있었다. 상온 반복 압축으로 인한 SiC 휘스커의 파단은 거의 없었으며 휘스커의 배열 방향은 반복 압축 방향에 관계없이 고른 분포를 나타냄으로써 상온 반복 압축 성형이 SiC 휘스커를 첨가한 알루미나 분말 기지 복합체의 초기 성형 밀도를 높일 수 있는 효과적인 방법임을 알 수 있었다.

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금속표면에 비정질의 피복 (Dip Coating of Amorphous Materials on Metal Surface)

  • 박병옥;윤병하
    • 한국표면공학회지
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    • 제20권2호
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    • pp.49-59
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    • 1987
  • The properties of $Cr_2O_3-Al_2O_3-SiO_2$ composite oxide coatings on steel surface were investigated. The results obtained were as follows: The microhardness of oxide coating layer increased with increasing heat-treatment temperature and $Cr_2O_3$ content in coating layer. The hardness showed the highest value (850Hv) treated at 700$^{\circ}C$ for $SiO_2:Al_2O_3:Cr_2O_3$=1:1:4. Increasing heat-treatment temperature, corrosion current density became lower and coating layer became denser. The corrosion current density showed the lowest value $(6.5{\times}10^{-5}\;Acm^2)$ treated at 750$^{\circ}C\;for\;SiO_2:Al_2O_3:Cr_2O_3$=1:1:3. These results were explained by protective layer which was formed during heat-treatment. The bonding between matrix and coating layer is expected to be made mechanically and chemically by the inter diffusion of Ni and Fe. The composite oxide coating was formed by softening of the binder with increasing heat-treatment temperature. The strengthening of coating layer is to be resulted from the dispersion of major oxide particles.

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분말피복압연법에 의해 제조된 Al/Al2O3 복합재료의 가공열처리후의 기계적 성질 및 집합조직 (Mechanical Properties and Texture after Thermomechanical Treatment of Al/Al2O3 Composite Fabricated by Powder-in Sheath Rolling Method)

  • 이성희;이충효
    • 한국분말재료학회지
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    • 제10권4호
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    • pp.235-240
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    • 2003
  • The $Al/Al_2O_3$ composites fabricated by powder in sheath rolling method were cold-rolled by 50% reduction and annealed for 1.8 ks at various temperatures ranging from 200 to 50$0^{\circ}C$, for improvement of the mechanical properties. The mechanical properties and texture of the composites after rolling and annealing were investigated. The tensile strength of the composites increased significantly due to work hardening after cold rolling, however it decreased due to restoration after annealing. The strength of the composites was improved by thermo mechanical treatment. On the other hand, the texture evolution with annealing temperatures wa,i different between the unreinforced material and the composites. The unreinforced material showed a deformation (rolling) texture of which main component is {112}<111> at annealing temperatures up to 30$0^{\circ}C$. However, the composites have already exhibited a recrystallization texture of which main component is {001}<100> after annealing at 20$0^{\circ}C$. This proves that the critical temperature for recrystailization is lower in the composites than in the unreinforced ones.

$Al_2O_3-ZrO_2/A_2O_3$-TZP 세라믹스의 제조 및 기계적.전기적 특성 (Mechanical and Electrical Characteristics of $Al_2O_3-ZrO_2/A_2O_3$-TZP Structural Ceramics)

  • 박재성;남효덕;이희영
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1999년도 추계학술대회 논문집
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    • pp.335-338
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    • 1999
  • The effect of monoclinic $ZrO_2$(pure) and tetragonal $ZrO_2$ containing 5.35wt% $Y_2$$O_3$(Y-TZP) addition on the mechanical properties and thermal shock resistance of $Al_2$$O_3$ ceramic were investigated. The addition of $ZrO_2$(m) and Y-TZP increased sintering density of $Al_2$$O_3$. The vickers hardness increased with increasing the volume fraction of Y-TZP going through a maximum at 20wt%. The hardness of the specimens was found to be depend on the sintering density. With increasing the volume fraction of $ZrO_2$(m) and Y-TZP, the fracture toughness of the composite is increased. This result may be taken as evidence that toughening of ${Al_2}{O_3}$ can also be achieved by the transformation toughening and microcrack toughening of $ZrO_2$. The property of the& shock for ${Al_2}{O_3}$-$ZrO_2$ composites was improved by increasing the volume fraction of monoclinic $ZrO_2$(pure).Grain size increased with increasing the volume fraction of $ZrO_2$.

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자동차용 마찰재에 함유된 세라믹분말의 함량에 따른 마찰특성 (Friction Characteristics of Automotive Friction Materials with Ceramic Powder Contents)

  • 이용진;류재경;김택남
    • 한국재료학회지
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    • 제19권7호
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    • pp.403-406
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    • 2009
  • The friction characteristics of automotive brake friction materials that contained different ceramic content were investigated. Several kinds of raw materials, such as resin-based binder, reinforcing fiber, friction restraint, abrasive, and filling materials were mixed, pressed, and heated in order to make the brake friction materials. The contents of SiC and $BaSO_4$ changed from 5 vol% to 20 vol%, respectively. In addition to this, the content of $Al_2O_3$ adjusted from 1 vol% to 16 vol%. The surface morphology of the SiC containing sample appeared rough while more debris was observed when the contents of SiC increased. This implies that the SiC containing brake composite was not adequate for the automobile. However, the relatively smooth surface was observed in samples that contained the $Al_2O_3$. But the roughness was low with a content of 11 vol% $Al_2O_3$ compared to the other samples. This is consistent with the abrasive properties of the samples. In the case of $BaSO_4$ containing samples, the smoothes surface was observed in the contents of 15 vol% $BaSO_4$. Thus, it was concluded that the 11 vol% $Al_2O_3$ and 15 vol% $BaSO_4$ containing composite would be the optimum content for the brake composite. Similar to the results of the surface morphology, the abrasion resistance consistently decreased when the content of SiC increased. On the contrary, the sample that contained 11 vol% $Al_2O_3$ and 15 vol% $BaSO_4$ showed the highest abrasion resistance compared to the other samples.

$Al_2O_3$-PTFE Composite Thick Films Using Aerosol Deposition and Calculation of $Al_2O_3$ Contents

  • 김형준;김윤현;남송민
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2009년도 제38회 동계학술대회 초록집
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    • pp.112-112
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    • 2010
  • 최근 세라믹스의 고온소결과정 없이 상온 후막제조가 가능한 에어로졸 데포지션법이 개발되어 이를 응용한 다양한 연구들이 진행되고 있다. 본 연구에서는 차세대 3차원 초고밀도 집적용연성(flexible)기판재료로서 $Al_2O_3$-PTFE(polytetrafluoroethylene) 복합체를 에어로졸 데포지션을 이용하여 상온제조 하였으며, 제조된 복합체 내의 $Al_2O_3$ 함량계산에 관한 연구를 진행하였다. 제조된 복합체는 기존의 세라믹만의 $Al_2O_3$ 후막에 비하여 PTFE의 첨가로 인한 잔류응력 감소효과가 있음이 확인되었으며 SEM, TEM 등 미세구조 분석을 통하여 충격고화 시 파우더의 미립화감소를 확인할 수 있었다. 또한, 공정의 최적화를 위한 분석 시 중요한 요소인 복합체 내의 세라믹 함량을 간편한 전기적 특성 측정을 통하여 계산하는 방법에 대한 연구를 진행하였다. 이를 위하여 이종 물질의 혼합에 관한 이론인 Hashin-Shtrikman bound theory와 3차원 정전장 해석 시뮬레이션을 병행하여 계산의 오차범위를 산출하고 실제 제조된 복합체 내의 $Al_2O_3$ 함량을 5 vol.% 이내의 오차로 측정할 수 있었다.

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기계적 합금화한 Al-Ti 복합금속분말의 화학적 균질성과 분산상 형성 (Chemical Homogeneity and Dispersoid Formation in Mechanically Alloyed Al-Ti Composite Metal Powders)

  • 이광민;문인형
    • 분석과학
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    • 제5권1호
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    • pp.103-110
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    • 1992
  • 본 연구에서는 고온용 Al-Ti 합금을 제조하기 위하여 복합금속분말의 화학적 균질성과 합금내에 형성되는 미세한 분산상에 대하여 조사하였다. Al-Ti 복합금속분말의 화학적 균질성은 400rpm의 회전속도로 10시간 이상 기계적 합금화하였을 때 나타났으며 MA Al-Ti 합금의 화학분석결과, Ti 함량은 8.2wt.%, 탄소 함량은 1.135wt.%, 그리고 산소 함량은 0.233wt.%였으며, 특히 탄소 함량은 스테아린산의 공정 제어제 중에 있는 약 90% 정도의 탄소가 최종적으로 합금 시편에 혼입되었음을 알 수 있었다. TEM 분석을 통하여 MA Al-Ti 합금의 기지조직내에 구형의 250nm 크기인 $Al_3Ti$ 금속간 화합물상과 침상형태의 폭 50nm, 길이 150nm 크기인 $Al_4C_3$ 탄화물상의 형성을 관찰하였으며 구형 모양을 갖는 약 20nm 크기의 $Al_2O_3$ 탄화물상들이 이 합금의 입내 및 입계에 균일하게 분포되었음을 알 수 있었다.

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분사주조한 Al기지 입자강화 복합재료의 마모특성 (Characterization of Wear Resistance of Particle Reinforced Al Matrix Composite Manufactured by Centrifugal Spray Casting)

  • 배차헌;최학규;방국수
    • 한국주조공학회지
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    • 제24권2호
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    • pp.108-114
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    • 2004
  • $Al_2O_3$, SiC reinforced Al matrix composites were fabricated by centrifugal spray casting method and their wear resistance characteristics have been studied. Particles are generally uniformly distributed in the microstructure of as-cast specimens. In order to investigate the effect of secondary deformation, hot rolling was performed for each specimen of pure Al matrix composites with a reduction of 10, 20, 30, 40 and 50% at $400{\sim}500^{\circ}C$, respectively. Microstructure of specimen showed that particle distribution density and hardness increased because of increasing of reduction ratio. Wear test with a various sliding velocity of 1.98, 2.38, 2.88 and 3.53m/sec showed that the wear resistance characterization of composite improved remarkably compared to the normal alloy and performs without reinforced particles. Microstructural observation for the worn surface of pure Al specimens without particles showed that a change in wear mechanism seemed to separate layer by surface fatigue. In other case of Al composite reinforced with $Al_2O_3$ and SiC, the grinder type of wear mechanism was shown.

AlN-Al2O3 계에서의 상압소결 질화물복합체 (Pressureless Sintered Nitride Composites in the AlN-Al2O3 System)

  • 김영우;김규헌;김동현;윤석영;박홍채
    • 한국세라믹학회지
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    • 제51권5호
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    • pp.498-504
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    • 2014
  • Particulate nitride composites have been fabricated by sintering the compacted powder of AlN and 5 - 64.3 mol% $Al_2O_3$, with a small addition of $Y_2O_3$ ($Y_2O_3$/AlN, 1 wt%), in 1-atm nitrogen gas at $1650-1900^{\circ}C$. The composites were characterized in terms of sintering behavior, phase relations, microstructure and thermal shock resistance. AlN, 27R AlN pseudopolytype, and alminium oxynitride (AlON, $5AlN{\cdot}9Al_2O_3$) were found to existin the sintered material. Regardless of batch composition, the AlN-$Al_2O_3$ powder compacts exhibited similar sintering behavior; however, the degree of shrinkage commonly increased with increasing $Al_2O_3$ content, consequently giving high sintered bulk density. By increasing the $Al_2O_3$ addition up to ${\geq}50 mol%$, the matrix phase in the sintered material was converted from AlN or 27R to AlON. Above $1850^{\circ}C$, a liquid phase was formed by the reaction of $Al_2O_3$ with AlN, aided by $Y_2O_3$ and mainly existed at the grain boundaries of AlON. Thermal shock resistance was superior in the sintered composite consisting of AlON with dispersed AlN or AlN matrix phase.

AlSiCa($Al_2O_3-SiC-C$)계 내화물 재료에 관한 연구: (I) 국산 chamotte로부터 원료분말합성 (On the Study Of AlSiCa($Al_2O_3-SiC-C$) refractories: (I) Synthesis of raw material using domestic chnmotte)

  • 심광보;주경;오근호
    • 한국결정성장학회지
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    • 제7권4호
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    • pp.626-631
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    • 1997
  • 하동고령토($Al_2O_3-SiC-C$)를 출발원료로하여 AlSiCa내화재 원료를 합성하였다. 하동고령토와 탄소분말을 혼합하여 수소분위기하에서 반응시킨결과, $1300^{\circ}C$에서$Al_2O_3-SiC-C$ 복합체가 힙성되기 시작하여$1400^{\circ}C$에서 완전 합성되었고, $SiO_2$에 대한 최적carbon량은 mole비로 1:4이었다. 합성시 알루미나 용기에 탄소분말을 충전시키지 않을 때는 미합성부분이 없이 밝은 녹색을 띈 $\beta$-SiC(cubic form) 를 형성함을 확인하였다.

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