• Title/Summary/Keyword: composite pressure vessel

검색결과 103건 처리시간 0.025초

스패어 타이어 웰 부에 설치되는 Type 4 복합재료 압력용기 설계 및 구조해석 (Design and Structural Analysis of Type 4 Composite Pressure Vessel Fitted in Spare Tire Well)

  • 임태훈;변종익;조민식;김한상
    • 한국수소및신에너지학회논문집
    • /
    • 제29권6호
    • /
    • pp.570-577
    • /
    • 2018
  • Composite pressure vessels made through filament winding are widely used in various fields. Numerous studies regarding composite pressure vessels have been conducted in the automotive industry to improve the space efficiency of trunks as well as the fuel efficiency. Compared with steel liquefied petroleum gas (LPG) vessels used in the conventional LPG vehicles, the use of type 4 composite pressure vessels has advantages in terms of reduction of the weight of vehicles. This study focused on development of type 4 composite pressure vessels that can be installed in the spare tire well. Those type 4 composite pressure vessels are designed with torispherical dome shapes instead of geodecis dome shapes because of the space limitation. To reduce deformation due to the stresses in the axial direction of the vessels, thereby securing the safety of the container, the reinforcing bar concept was applied. A structural analysis software, ABAQUS, confirmed the effect of the reinforcing bar on the axial deformation through the type 4 composite pressure vessel. As a result, the final winding angle of the composite layer was analyzed by applying $26^{\circ}/28^{\circ}/26^{\circ}/28^{\circ}/26^{\circ}/88^{\circ}$ The tensile stress was 939.2 MPa and the compressive stress was 249.3 MPa.

필리멘트 와인딩 복합재 고압압력용기의 충격저항성 해석 (Analysis for Impact Damage Resistance in Filament Wound Composite Pressure Vessel)

  • 박재범;황태경;김형근;김정규;강기원
    • 대한기계학회논문집A
    • /
    • 제29권8호
    • /
    • pp.1109-1117
    • /
    • 2005
  • To identify damage that develops in filament wound composite pressure vessels subjected to low velocity impact, a series of impact tests was performed on specimens cutting from the full scale pressure vessel. The resulting damages by the three different impactors were assessed by the scanning acoustic and metallurgical microscope. Based on the impact force history and damage, the resistance parameters were proposed and its validity in identifying the damage resistance of CFRP pressure vessel was reviewed. As the results, the impact resistance of the filament wound composites and its dependency on the impactor shape were estimated quantitatively.

An Integrated CAD/CAM System for CNG Pressure Vessel Manufactured by Deep Drawing and Ironing Operation

  • Park, Joon-Hong;Kim, Chul;Park, Jae-Chan
    • Journal of Mechanical Science and Technology
    • /
    • 제18권6호
    • /
    • pp.904-914
    • /
    • 2004
  • The fiber reinforced composite material is widely used in the multi-industrial field because of their high specific modulus and specific strength. It has two main merits which are to cut down energy by reducing weight and to prevent explosive damage proceeding to the sudden bursting which is generated by the pressure leakage condition. Therefore, Pressure vessels using this composite material can be applied in the field such as defence industry and aerospace industry. In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding of composite vessel subjected to internal pressure, the standard interpretation model is developed by using the ANSYS with AutoLISP and ANSYS APDL languages, general commercial software, which is verified as useful characteristic of the solution. Among the modules of the system, both the process planning module for carrying out the process planning of filament wound composite pressure vessel and the autofrettage process module for obtaining higher residual stress will minimize trial and error and reduce the period for developing new products. The system can serve as a valuable system for experts and as a dependable training aid for beginners.

복합재 압력용기의 스커트 치수 최적화 설계 연구 (Study of Size Optimization for Skirt Structure of Composite Pressure Vessel)

  • 김준환;신광복;황태경
    • 대한기계학회논문집A
    • /
    • 제37권1호
    • /
    • pp.31-37
    • /
    • 2013
  • 본 연구의 목적은 최적화 해석 기법을 이용하여 복합재 압력용기의 스커트 치수를 도출하는 것이다. 복합재 압력용기 스커트 최적화 해석은 부분문제 근사법을 사용하였으며, APDL(ANSYS Parametric Design Language)을 이용하여 해석의 모든 과정을 일괄처리하였다. 설계변수로는 압력용기 스커트 부위의 두께와 길이를 선정하였으며, 내압에 의해 발생하는 변위와 무게를 각각 목적함수로 하여 최적화 해석을 통해 최적의 스커트 치수를 도출하였다. 그 결과 복합재 압력용기의 스커트 무게를 최대 4.38% 절감할 수 있었다.

필라멘트 와인딩 복합재 압력용기의 충격저항성에 미치는 표면 고무 보호재료의 영향 (The Effect of Surface Protective Material on the Impact Resistance in Filament Wound Composite Pressure Vessel)

  • 강기원;김용수;이미애;최린
    • 한국안전학회지
    • /
    • 제20권4호
    • /
    • pp.14-19
    • /
    • 2005
  • One area in which composites have been used rather extensively is for fabricating pressure vessel. These structures can be readily manufactured by filament winding, which is, as far as composite fabrication techniques are concerned, a relatively inexpensive method for producing composite structures. Unfortunately, the higher strength material and fabrication costs are not the only disadvantages of fiber-reinforced polymer composites when they are compared to metals. Additionally, these materials tend to exhibit brittle behavior. This is of particular concern when they are subjected to a low-velocity impact during routine handling a significant amount of structural damage can be introduced into the composites. The goals of this paper are to understand the impact damage behavior and identify the effect of surface coating materials on impact resistance in filament wound composite pressure vessels. For these, a series of low velocity impact tests was performed on specimens cutting from the full scale pressure vessel by the instrumented impact testing machine. The specimens are classified into two types with and without surface protective material. The visualization for impact damage is made by metallurgical microscope. Based on the impact force history and damage, the resistance parameters were employed and its validity in identifying the damage resistance of pressure vessel was reviewed. As the results, the impact resistance of the filament wound composites and its dependency on the protective material were evaluated quantitatively.

GEOMETRICALLY AND MATERIALLY NONLINEAR ANALYSIS FOR A COMPOSITE PRESSURE VESSEL

  • 도영대;김형근
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 1995년도 제4회 학술강연회논문집
    • /
    • pp.141-153
    • /
    • 1995
  • An incremental Total Lagrangian Formulation is implemented for the finite element analysis of laminated composite pressure vessel with consideration of the material and geometric nonlinearities. For large displacements/large rotations due to geometric nonlinearities, the incremental equations are derived using a quadratic approximation for the increment of the reference vectors in terms of the nodal rotation increments. This approach leads to a complete tangent stiffness matrix. For material nonlinearity, the analysis is performed by using the piecewise linear method, taking account of the nonlinear shear stress-strain relation. The results of numerical tests include the large deflection behavior of the selected composite shell problem. When compared with the previous analysis, tile results are in good agreement with them. As a practical example, filament wound pressure vessel is analyzed with consideration of the geometrically and materially nonlinearity. The numerical results agree fairly well with the existing experimental results.

  • PDF

CFRP 복합재압력용기의 충격후 잔류강도저하특성 평가 (Evaluation of the Residual Strength of CFRP Composite Pressure Vessel After Low Velocity Impact)

  • 박재범;김동륜;황태경
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2009년도 제33회 추계학술대회논문집
    • /
    • pp.439-442
    • /
    • 2009
  • 본 논문에서는 CFRP 복합재 압력용기의 저속충격후 잔류강도 저하량의 정량적인 연구 결과에 대해 논한다. 낙하식 충격시험을 이용하여 복합재 압력용기에 다양한 충격에너지별 충격하중을 가한 후, 압력용기를 원환시험편으로 가공하여, 각 시험편의 원주방향 파열압력이 측정되었다. 또한, 유한요소모델을 구축하여 충격에너지별 변형거동과 응력분포에 대해서도 고찰하였다. 본 연구결과 저속 충격후 CFRP 복합재 압력용기의 잔류강도 저하량을 정량적으로 평가할 수 있는 실험기법이 개발되었다.

  • PDF

CNG 복합용기의 필라멘트 와인딩 공정에 관한 연구 (A Study on Filament Winding Process of A CNG Composite Pressure vessel)

  • 김철;김의수;김지훈;최재찬;박윤소
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.656-660
    • /
    • 2002
  • The fiber reinforced composite material is widely used in the multi-industrial field where the weight reduction of the infrastructure is demanded because of their high specific modulus and specific strength. Pressure vessels using this composite material in comparison with conventional metal vessels can be applied in the field where lightweight and the high pressure is demanded from the defense and aerospace industry to rocket motor case due to the merits which are energy curtailment by the weight reduction and decrease of explosive damage precede to the sudden explosion which is generated by the pressure leakage condition. In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding composite pressure vessel receiving an internal pressure, the standard interpretation model is developed by using the ANSYS 5.7.1, the general commercial program, which is verified as the accuracy and useful characteristic of the solution based on Auto LISP and ANSYS APDL. Both the preprocessor for doing exclusive analysis of filament winding composite pressure vessel and postprocessor that simplifies result of analysis have been developed to help the design engineers.

  • PDF

필라멘트 와인딩 압력용기의 최적설계와 CNG자동차 연료 충진용기 개발 (A Study on filament Winding Process of A CNG Composite Pressure Vessel)

  • 김의수;김지훈;박윤소;김철;최재찬
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.933-937
    • /
    • 2002
  • The fiber reinforced composite material is widely used in the multi-industrial field where the weight reduction of the infrastructure is demanded because of their high specific modulus and specific strength. Pressure vessels using this composite material in comparison with conventional metal vessels can be applied in the field where lightweight and the high pressure are demanded from the defense and aerospace industry to rocket motor case due to the merits which are energy cutdown the weight reduction and decrease of explosive damage preceding to the sudden explosion which is generated by the pressure leakage condition). In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding composite pressure vessel receiving an internal pressure, the standard interpretation model is developed by using the ANSYS, general commercial software, which is verified as the accuracy and useful characteristic of the solution based on Auto LISP and ANSYS APDL. Both the preprocessor for doing exclusive analysis of filament winding composite pressure vessel and postprocessor that simplifies result of analysis have been developed to help the design engineers.

  • PDF